IP Library Granted Patent US 11,156,087
Granted Patent B2
US 11,156,087 · App. 16/393,603 · Granted Oct 26, 2021

Pick including polycrystalline diamond compact

Inventors: Regan Leland Burton (Saratoga Springs, UT); Andrew E. Dadson (Vinyard, UT); Mohammad N. Sani (Bracknell, GB)
Assignee: APERGY BMCS ACQUISITION CORPORATION
E21C35/183B28D1/186E01C23/088E21C35/1835E21C35/1837
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Quick Facts
Patent No.
US 11,156,087
App. No.
16/393,603
Granted
Oct 26, 2021
Kind
B2
Abstract

Embodiments disclosed herein are directed to a system for removing road material. In an embodiment, the system may include a milling drum and at least one pick mounted on the milling drum. The pick may include polycrystalline diamond at least partially forming one or more working surfaces of the pick.

Claims (40)

1. A pick, comprising:

a pick body defining at least one opening; and

at least one polycrystalline diamond compact (“PDC”) attached to the pick body, the at least one PDC including:

a substrate;

a post extending from the substrate, the post positioned within the at least one opening; and

a polycrystalline diamond (“PCD”) table bonded to the substrate, the at least one PCD table including a top cutting edge, at least one substantially planar working surface, and one or more rounded portions adjacent to a portion of a perimeter of the at least one substantially planar working surface, wherein at least a portion of the top cutting edge is substantially straight.

2. The pick of claim 1 wherein the pick body defines at least one recess that is configured to at least partially receive the at least one PDC, the at least one recess is distinct from the at least one opening.

3. The pick of claim 1 wherein the at least one opening is spaced from at least one side surface of the pick body.

4. The pick of claim 1 wherein the post is attached to the substrate.

5. The pick of claim 1 wherein the post is incorporated into the substrate.

6. The pick of claim 1 wherein the post includes at least one of steel or a cemented carbide material.

7. The pick of claim 1 wherein the post is press-fit into the at least one opening.

8. The pick of claim 1 wherein the post is brazed to the at least one opening.

9. The pick of claim 1 wherein the PCD table includes a curved bottom edge, and wherein the top cutting edge is generally opposite the curved bottom edge and the at least one substantially planar working surface extends between the curved bottom edge and the top cutting edge.

10. The pick of claim 1 wherein at least a portion of a perimeter of the PCD table defining the at least one substantially planar working surface is un-chamfered.

11. The pick of claim 1 wherein:

the pick body includes at least one recess that receives the at least one PDC; and

the at least one PDC includes a bottom surface that has a complementary geometry to a geometry of the at least one recess.

12. The pick of claim 1 wherein the at least one substantially planar working surface is oriented at a back rake angle.

13. The pick of claim 1 wherein the at least one substantially planar working surface is oriented at one or more side rake angles.

14. The pick of claim 1 wherein the at least one substantially planar working surface exhibits a substantially semicircular geometry.

15. The pick of claim 1 , further comprising a shield exhibiting a different composition from and attached to the pick body, the shield positioned near the at least one PDC.

16. The pick of claim 1 wherein:

the pick body has a first width;

the at least one PDC has a second width that is greater than the first width; and

a portion of the at least one PDC is unsupported by the pick body.

17. A pick for a road-removal system, the pick comprising:

a pick body including an end region and defining at least one opening;

a polycrystalline diamond compact (“PDC”) attached to the end region of the pick body, the at least one PDC including:

a substrate;

a post extending from the substrate, the post positioned within the at least one opening; and

a polycrystalline diamond (“PCD”) table bonded to the substrate, the at least one PCD table including a top cutting edge, at least one substantially planar working surface, and one or more rounded portions adjacent to a portion of a perimeter of the at least one substantially planar working surface, wherein at least a portion of the top cutting edge is substantially straight; and

at least one shield having a different composition from and attached to the pick body, the at least one shield positioned near the at least one PDC.

18. The pick of claim 17 wherein the pick body defines at least one recess that is configured to at least partially receive the at least one PDC, the at least one recess is distinct from the at least one opening.

19. A pick, comprising:

a pick body defining at least one opening; and

at least one polycrystalline diamond compact (“PDC”) attached to the pick body, the at least one PDC including:

a substrate;

a post extending from the substrate, the post positioned within the at least one opening; and

a polycrystalline diamond (“PCD”) table bonded to the substrate, the PCD table including at least one substantially planar working surface and forming at least a portion of a top cutting edge, wherein a portion of a perimeter of the at least one substantially planar working surface is adjacent to one or more rounded portions, the at least one substantially planar working surface having a negative or positive back rake angle of about 6 degrees to about 14 degrees.

Assignments (7)
SECURITY INTEREST Recorded Jul 18, 2025
From: US SYNTHETIC CORPORATION
To: KEYBANK NATIONAL ASSOCIATION
Reel/Frame 074973/0089 →
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jul 17, 2025
From: JPMORGAN CHASE BANK, N.A.
To: CHAMPIONX LLC; APERGY ESP SYSTEMS, LLC; APERGY BMCS ACQUISITION CORP; HARBISON-FISCHER, INC.; NORRIS RODS, INC.,; NORRIS RODS, INC.,; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; US SYNTHETIC CORPORATION
Reel/Frame 072004/0019 →
MERGER AND CHANGE OF NAME Recorded Feb 9, 2023
From: APERGY BMCS ACQUISITION CORP.; US SYNTHETIC CORPORATION
To: US SYNTHETIC CORPORATION
Reel/Frame 062643/0885 →
RELEASE OF SECURITY INTEREST Recorded Jun 7, 2022
From: BANK OF AMERICA, N.A.
To: ACE DOWNHOLE, LLC; HARBISON-FISCHER, INC.; NORRIS RODS, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; SPIRIT GLOBAL ENERGY SOLUTIONS, INC.; THETA OILFIELD SERVICES, INC.; APERGY BMCS ACQUISITION CORP.; NORRISEAL-WELLMARK, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
Reel/Frame 060305/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 27, 2021
From: US SYNTHETIC CORPORATION
To: APERGY BMCS ACQUISITION CORPORATION
Reel/Frame 056374/0084 →
SECURITY INTEREST Recorded Jun 5, 2020
From: ACE DOWNHOLE, LLC; APERGY BMCS ACQUISITION CORP.; HARBISON-FISCHER, INC.; NORRIS RODS, INC.; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; SPIRIT GLOBAL ENERGY SOLUTIONS, INC.; THETA OILFIELD SERVICES, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 053790/0001 →
SECURITY AGREEMENT Recorded Nov 6, 2019
From: APERGY ESP SYSTEMS, LLC; APERGY BMCS ACQUISITION CORP.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; THETA OILFIELD SERVICES, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 050941/0695 →