IP Library Granted Patent US 11,088,548
Granted Patent B2
US 11,088,548 · App. 16/398,698 · Granted Aug 10, 2021

Verifying status of a termination end cap of a microinverter chain

Inventors: Patrick L. Chapman (Austin, TX); Philip Rothblum (Austin, TX)
Assignee: SunPower Corporation
H02J3/383H02S50/10Y02E10/56
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Quick Facts
Patent No.
US 11,088,548
App. No.
16/398,698
Granted
Aug 10, 2021
Kind
B2
Abstract

A photovoltaic (PV) system includes a system control module that determines the presence of a microinverter chain termination end cap. The end cap includes an embedded circuit. The embedded circuit includes components having resistive, reactive, or impedance values. A signal source provides a signal through the microinverter chain. A parameter for a sensed signal detected by the system control module is used to determine the presence of the end cap using a change between the parameter for the sense signal and a reference parameter.

Claims (31)

1. A method of verifying a termination end cap of a photovoltaic (PV) system comprising:

providing a termination end cap verification signal into the PV system;

receiving a sensed signal responsive to the verification signal;

comparing the sensed signal to an expected parameter; and

determining a termination end cap installation status for the PV system.

2. The method of claim 1 wherein the determined termination end cap installation status identifies when an end cap is properly installed and when an end cap is improperly installed.

3. The method of claim 1 wherein the termination end cap verification signal employs logic level voltage.

4. The method of claim 1 wherein the termination end cap verification signal employs a voltage of 120 volts or more.

5. The method of claim 1 wherein voltage division is used to determine the termination end cap installation status for the PV system.

6. The method of claim 1 wherein when the expected parameter is the termination end cap verification signal the end cap installation status is determined to be missing when the termination end cap verification signal matches the received sensed signal.

7. The method of claim 1 wherein a control module of the PV system receives the sensed signal and compares the sensed signal.

8. A photovoltaic (PV) termination end cap comprising:

an outer body configured with: (a) one or more externally exposed connectors configured to be secured to a PV cable; and

(b) a termination end, the termination end including electrical connectors and configured to be secured to electrical connectors of the PV cable; and

an embedded circuit within the outer body, the embedded circuit electrically connected to the electrical connectors of the termination end.

9. The photovoltaic termination end cap of claim 8 wherein the outer body surrounds and environmentally seals the embedded circuit.

10. The photovoltaic termination end cap of claim 8 further comprising:

a switch within the outer body, the switch positioned to either permit or stop electrical flow to and from the embedded circuit.

11. The photovoltaic termination end cap of claim 8 wherein the embedded circuit comprises a positive-temperature-coefficient resistor whose resistance increases when its temperature increases.

12. The photovoltaic termination end cap of claim 8 wherein the embedded circuit comprises a reactive component, the reactive component configured to reduce power loss when a test signal employed on the end cap is an alternating signal with a frequency greater than sixty cycles per second.

13. The photovoltaic termination end cap of claim 8 wherein the embedded circuit comprises a capacitor, the capacitor sized to consume reactive power on a photovoltaic system cable to which the end cap is connected.

14. A photovoltaic (PV) system control module comprising:

a powerline communication (PLC) transmitter;

a PLC receiver; and

a signal strength measurement circuit, wherein the signal strength measurement circuit is configured to receive a sensed signal from a plurality of PV microinverters and compare that sensed signal with a signal from the PLC receiver and determine whether a termination end cap is present in the PV system.

15. The PV system control module of claim 14 wherein the received sensed signal is an alternating voltage signal.

16. The PV system control module of claim 14 wherein each PV microinverter of the plurality of microinverters is electrically connected to each other in parallel.

17. The PV system control module of claim 14 wherein the signal strength measurement circuit is further configured to provide a report identifying the presence or absence of the termination end cap.

18. The PV system control module of claim 14 wherein the PLC transmitter is configured to transmit a signal at a frequency higher than a line voltage frequency of the plurality of microinverters.

19. The PV system control module of claim 14 wherein the signal strength measurement circuit is configured to receive a sensed signal from a plurality of PV microinverters and compare that sensed signal with a signal from the PLC receiver and determine whether a termination end cap with an embedded reactive component is present in the PV system.

20. The PV system control module of claim 14 wherein the powerline communication (PLC) transmitter is configured to send PLC signals to the plurality of microinverters.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 16, 2025
From: SUNPOWER CORPORATION; SUNPOWER CORPORATION, SYSTEMS
To: UNIRAC, INC.
Reel/Frame 071302/0904 →
RELEASE OF SECURITY INTEREST Recorded Apr 1, 2025
From: SUNPOWER CORPORATION,
To: UNIRAC, INC.
Reel/Frame 070704/0860 →
SECOND LIEN PATENT SECURITY AGREEMENT Recorded Feb 14, 2024
From: SUNPOWER CORPORATION
To: GLAS AMERICAS LLC, AS COLLATERAL AGENT
Reel/Frame 066598/0964 →
SECURITY INTEREST Recorded Sep 13, 2022
From: SUNPOWER CORPORATION
To: BANK OF AMERICA, N.A., AS AGENT
Reel/Frame 061422/0566 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 30, 2019
From: CHAPMAN, PATRICK L.; ROTHBLUM, PHILIP
To: SUNPOWER CORPORATION
Reel/Frame 049033/0606 →