IP Library Granted Patent US 11,242,809
Granted Patent B2
US 11,242,809 · App. 16/400,924 · Granted Feb 8, 2022

Exhaust catalyst light-off in an opposed-piston engine

Inventors: Ahmad Ghazi (San Diego, CA); Daniel M. Schum (San Diego, CA); Fabien G. Redon (San Diego, CA); Samrat M. Patil (San Diego, CA)
Assignee: Achates Power, Inc.
F02D41/0245F01N11/00F02B25/08F02B37/18F02B37/24F02B75/282F02D41/0007F02D41/0255F02D41/401F02D2041/389
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Quick Facts
Patent No.
US 11,242,809
App. No.
16/400,924
Granted
Feb 8, 2022
Kind
B2
Abstract

In an opposed-piston engine which includes a catalytic aftertreatment device in its exhaust system an exhaust gas condition indicating a catalyst temperature of the aftertreatment device is monitored. When the catalyst temperature is near or below a light-off temperature, a catalyst light-off procedure is executed to elevate the temperature of the catalyst.

Claims (48)

1. A method of operating an opposed-piston engine comprising a cylinder, an intake port near a first end of the cylinder, an exhaust port near a second end of the cylinder, a charge air passage configured to transport a mass airflow to the intake port, an exhaust passage configured to transport exhaust gas from the exhaust port, a backpressure valve in the exhaust passage, and a catalytic aftertreatment device in the exhaust passage, the catalytic aftertreatment device including a catalyst having a light-off temperature, the method comprising:

initiating operation of the opposed-piston engine;

operating the opposed-piston engine by compression ignition of injected fuel in a combustion chamber formed between end surfaces of a pair of pistons disposed for opposing movement in the cylinder;

sensing an exhaust gas condition indicative of a temperature of the catalyst while the opposed-piston engine is operating;

initiating a catalyst light-off procedure in response to the exhaust gas condition according to an operating state of the opposed-piston engine;

conducting the catalyst light-off procedure when the opposed-piston engine is idling by increasing the mass airflow to the intake port and closing the backpressure valve;

conducting the catalyst light-off procedure when the opposed-piston engine is in a tip-in transient condition by increasing the mass airflow to the intake port, increasing an amount of the injected fuel, and advancing an injection timing of the injected fuel;

conducting the catalyst light-off procedure when the opposed-piston engine is in a tip-out transient condition by decreasing the mass airflow to the intake port and retarding the injection timing of the injected fuel; and,

transitioning the opposed-piston engine to a normal operating condition when the exhaust gas condition indicates that the temperature of the catalyst exceeds a catalyst light-off threshold during the catalyst light-off procedure.

2. The method of claim 1 , wherein the exhaust gas condition is an exhaust gas temperature.

3. The method of claim 2 , wherein increasing the mass airflow to the intake port comprises regulating a turbocharger and a supercharger of the opposed-piston engine.

4. The method of claim 3 , wherein regulating the turbocharger comprises closing a wastegate in the exhaust passage.

5. The method of claim 3 , wherein regulating the turbocharger comprises closing an adjustable element of a turbine of the turbocharger.

6. The method of claim 3 , wherein regulating the supercharger comprises increasing a speed of the supercharger.

7. The method of claim 6 , wherein increasing the speed of the supercharger comprises changing a speed ratio of a supercharger drive device.

8. The method of claim 1 , wherein the exhaust gas condition is an exhaust gas enthalpy.

9. The method of claim 8 , wherein increasing the mass airflow to the intake port comprises regulating a turbocharger and a supercharger of the opposed-piston engine.

10. The method of claim 9 , wherein regulating the turbocharger comprises closing a wastegate in the exhaust passage.

11. The method of claim 9 , wherein regulating the turbocharger comprises closing an adjustable element of a turbine of the turbocharger.

12. The method of claim 9 , wherein regulating the supercharger comprises increasing a speed of the supercharger.

13. The method of claim 12 , wherein increasing the speed of the supercharger comprises changing a speed ratio of a supercharger drive device.

14. An opposed-piston engine, comprising:

a cylinder with an intake port near a first end of the cylinder and an exhaust port near a second end of the cylinder;

a pair of pistons disposed for opposing movement in the cylinder;

a charge air passage configured to transport a mass airflow to the intake port;

an exhaust passage configured to transport exhaust gas from the exhaust port;

a backpressure valve in the exhaust passage; and

a catalytic aftertreatment device in the exhaust passage, the catalytic aftertreatment device including a catalyst having a light-off temperature,

the opposed-piston engine further comprising a control unit programmed to:

initiate operation of the opposed-piston engine;

sense an exhaust gas condition indicative of a temperature of the catalyst while the opposed-piston engine is operating by compression ignition of fuel injected into a combustion chamber formed between end surfaces of the pair of pistons;

initiate a catalyst light-off procedure in response to the exhaust gas condition, according to an operating state of the opposed-piston engine;

conduct the catalyst light-off procedure when the opposed-piston engine is in an idling operating state by increasing the mass airflow to the intake port and closing the backpressure valve;

conduct the catalyst light-off procedure when the opposed-piston engine is in a tip-in transient condition by increasing the mass airflow to the intake port, increasing an amount of the injected fuel, and advancing an injection timing of the injected fuel;

conduct the catalyst light-off procedure when the opposed-piston engine is in a tip-out transient condition by decreasing the mass airflow to the intake port and retarding the injection timing of the injected fuel; and,

transition the opposed-piston engine to a normal operating condition when the exhaust gas condition indicates that the temperature of the catalyst exceeds a catalyst light-off threshold during the catalyst light-off procedure.

15. The engine of claim 14 , wherein the exhaust gas condition is an exhaust gas temperature.

16. The engine of claim 15 , wherein increasing the mass airflow to the intake port comprises regulating a turbocharger and a supercharger of the opposed-piston engine.

17. The engine of claim 16 , wherein regulating the turbocharger comprises closing a wastegate in the exhaust passage.

18. The engine of claim 16 , wherein regulating the turbocharger comprises closing an adjustable element of a turbine of the turbocharger.

19. The engine of claim 16 , wherein regulating the supercharger comprises increasing a speed of the supercharger.

20. The engine of claim 19 , wherein increasing the speed of the supercharger comprises changing a speed ratio of a supercharger drive device.

21. The engine of claim 14 , wherein the exhaust gas condition is an exhaust gas enthalpy.

22. The engine of claim 21 , wherein increasing the mass airflow to the intake port comprises regulating a turbocharger and a supercharger of the opposed-piston engine.

23. The engine of claim 22 , wherein regulating the turbocharger comprises closing a wastegate in the exhaust passage.

24. The engine of claim 22 , wherein regulating the turbocharger comprises closing an adjustable element of a turbine of the turbocharger.

25. The engine of claim 22 , wherein regulating the supercharger comprises increasing a speed of the supercharger.

26. The engine of claim 25 , wherein increasing the speed of the supercharger comprises changing a speed ratio of a supercharger drive device.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 23, 2025
From: ACHATES POWER, INC.
To: GENERAL ATOMICS AERONAUTICAL SYSTEMS, INC.
Reel/Frame 072956/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 29, 2019
From: REDON, FABIEN G.
To: ACHATES POWER, INC.
Reel/Frame 049309/0546 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 29, 2019
From: PATIL, SAMRAT M.
To: ACHATES POWER, INC.
Reel/Frame 049309/0558 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 29, 2019
From: GHAZI, AHMAD
To: ACHATES POWER, INC.
Reel/Frame 049309/0665 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 29, 2019
From: SCHUM, DANIEL M.
To: ACHATES POWER, INC.
Reel/Frame 049309/0711 →
Continuity (1)
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