IP Library Granted Patent US 10,673,252
Granted Patent B2
US 10,673,252 · App. 16/405,218 · Granted Jun 2, 2020

Multi-battery charging station which selectively connects battery sub-modules to a common power bus for charging

Inventors: Lewis Romeo Hom (Mountain View, CA); Brian Robert Viele (Crozet, VA); Scott Furman (Menlo Park, CA)
Assignee: WISK AERO LLC
H02J7/00H02J7/008H02J7/0013H02J7/0069H02J7/0091H05K7/20136
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,673,252
App. No.
16/405,218
Granted
Jun 2, 2020
Kind
B2
Abstract

Battery sub-modules are selecting to electrically connect to a common power bus, including by: determining if a discharge-related fault indication for a given battery sub-module indicates that the given battery sub-module is in a discharge-related fault condition. If so, the given battery sub-module is excluded from the selected battery sub-modules such that said given battery sub-module is electrically disconnected from the common power bus. The selected battery sub-modules are configured so that the selected battery sub-modules are electrically connected to the common power bus; the selected battery sub-modules that are electrically connected to the common power bus are charged.

Claims (38)

1. A system, comprising:

a processor; and

a memory coupled with the processor, wherein the memory is configured to provide the processor with instructions which when executed cause the processor to:

select one or more battery sub-modules from a plurality of battery sub-modules to electrically connect to a common power bus including by determining if a discharge-related fault indication for a given battery sub-module in the plurality of battery sub-modules indicates that the given battery sub-module is in a discharge-related fault condition;

configure the selected battery sub-modules so that the selected battery sub-modules are electrically connected to the common power bus; and

charge the selected battery sub-modules that are electrically connected to the common power bus including by determining to perform a charge-and-update based at least in part on the discharge-related fault indication indicating that the given battery sub-module is in the discharge-related fault condition.

2. The system of claim 1 , wherein the charge-and-update is periodically performed and the determination to perform the charge-and-update is based at least in part on a current cycle number associated with the charge-and-update.

3. The system of claim 1 , wherein the determination to perform the charge-and-update is based at least in part on a maximum cell voltage being less than an update threshold voltage.

4. The system of claim 1 , wherein the memory is further configured to provide the processor with instructions which when executed cause the processor to instruct a charger to perform charge-and-update in response to the determination to perform the charge-and-update, the charge-and-update including exercising the given battery sub-module to update a health metric.

5. The system of claim 4 , wherein the health metric includes a cell charge capacity and the charge-and-update includes generating updated charge capacity values for at least one cell in the given battery sub-module.

6. The system of claim 1 , wherein charging the selected battery sub-modules further includes determining to perform a charge-only including exercising the given battery sub-module without updating a health metric.

7. The system of claim 6 , wherein the charge-only includes charging the given battery sub-module over a first charging period and a second charging period, wherein a duration of the first charging period and a duration of the second charging period are based at least in part on a global minimum cell voltage from a plurality of health metrics.

8. The system of claim 7 , wherein the first charging period ends when the global minimum cell voltage meets a threshold associated with a first state of charge measurement point.

9. The system of claim 7 , wherein the second charging period ends when the global minimum cell voltage meets a threshold associated with a second state of charge measurement point.

10. The system recited in claim 1 , wherein the discharge-related fault indication is determined based at least in part on the given battery sub-module being in a state of discharge for more than a specific amount of time.

11. The system recited in claim 1 , wherein the discharge-related fault indication is determined by a built-in battery management system in the given battery sub-module.

12. The system recited in claim 1 , wherein the memory is further configured to provide the processor with instructions which when executed cause the processor to determine whether to perform a charge-only or a charge-and-update.

13. The system recited in claim 1 , wherein:

in response to determining that the discharge-related fault indication indicates that the given battery sub-module is in the discharge-related fault condition, replacing said given battery sub-module with a second battery sub-module; and

charging the selected battery sub-modules that are electrically connected to the common power bus includes performing a charge-and-update such that a health metric for the second battery sub-module is generated.

14. A method, comprising:

selecting one or more battery sub-modules from a plurality of battery sub-modules to electrically connect to a common power bus including by determining if a discharge-related fault indication for a given battery sub-module in the plurality of battery sub-modules indicates that the given battery sub-module is in a discharge-related fault condition;

configuring the selected battery sub-modules so that the selected battery sub-modules are electrically connected to the common power bus; and

charging the selected battery sub-modules that are electrically connected to the common power bus including by determining to perform a charge-and-update based at least in part on the discharge-related fault indication indicating that the given battery sub-module is in the discharge-related fault condition.

15. The method of claim 14 , wherein the charge-and-update is periodically performed and the determination to perform the charge-and-update is based at least in part on a current cycle number associated with the charge-and-update.

16. The method of claim 14 , wherein:

determining to perform the charge-and-update is based at least in part on a maximum cell voltage being less than an update threshold voltage; and

performing a charge-and-update includes exercising the given battery sub-module to update a health metric.

17. The method of claim 16 , wherein the health metric includes a cell charge capacity and the charge-and-update includes generating updated charge capacity values for at least one cell in the given battery sub-module.

18. The method of claim 14 , wherein charging the selected battery sub-modules further includes determining to perform a charge-only including exercising the given battery sub-module without updating a health metric.

19. The method of claim 18 , wherein:

the charge-only includes charging the given battery sub-module over a first charging period and a second charging period, wherein a duration of the first charging period and a duration of the second charging period are based at least in part on a global minimum cell voltage from a plurality of health metrics;

the first charging period ends when the global minimum cell voltage meets a threshold associated with a first state of charge measurement point; and

the second charging period ends when the global minimum cell voltage meets a threshold associated with a second state of charge measurement point.

20. A computer program product, the computer program product being embodied in a non-transitory computer readable storage medium and comprising computer instructions for:

selecting one or more battery sub-modules from a plurality of battery sub-modules to electrically connect to a common power bus, including by determining if a discharge-related fault indication for a given battery sub-module in the plurality of battery sub-modules indicates that said given battery sub-module is in a discharge-related fault condition;

configuring the selected battery sub-modules so that the selected battery sub-modules are electrically connected to the common power bus; and

charging the selected battery sub-modules that are electrically connected to the common power bus including by determining to perform a charge-and-update based at least in part on the discharge-related fault indication indicating that the given battery sub-module is in the discharge-related fault condition.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 31, 2019
From: HOM, LEWIS ROMEO; VIELE, BRIAN ROBERT; FURMAN, SCOTT
To: KITTY HAWK CORPORATION
Reel/Frame 051393/0598 →
CHANGE OF NAME Recorded Dec 17, 2019
From: CORA AERO LLC
To: WISK AERO LLC
Reel/Frame 051328/0757 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 13, 2019
From: KITTY HAWK CORPORATION
To: CORA AERO LLC
Reel/Frame 050374/0303 →
RELEASE OF SECURITY INTEREST IN SPECIFIED INTELLECTUAL PROPERTY Recorded Jun 28, 2019
From: ONE AERO, LLC
To: KITTY HAWK CORPORATION
Reel/Frame 049627/0207 →
Continuity (3)
Continuation 16135851 · Sep 19, 2018
Continuation 15885303 · Jan 31, 2018
Related Publication 20190260216A1 · Aug 22, 2019
Cited By (2)
US 12,466,291 US 12,689,225