IP Library Granted Patent US 11,108,394
Granted Patent B2
US 11,108,394 · App. 16/405,965 · Granted Aug 31, 2021

System and method for integrating components of an electro-permanent magnet key switch assembly

Inventor: Jason S. Morrison (Chadron, NE)
Assignee: Dell Products, LP
H03K17/972H01F1/057H01F1/147H01F7/0273H01F7/064H01H11/06H01H36/004
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Quick Facts
Patent No.
US 11,108,394
App. No.
16/405,965
Granted
Aug 31, 2021
Kind
B2
Abstract

A method for assembling an electro-permanent magnet (EPM) key assembly of an information handling system may comprise disposing a pair of scissor plate mounts framed onto a base contact assembly upward through a cap support plate opening within a cap support plate comprising a printed circuit board with pressure sensors to record keystrokes for mounting the EPM key assembly, operably connecting the base contact assembly to the cap support plate, disposing a ferromagnetic flange operably coupled to rotate with at least one scissor plate about a hinge downward through the cap support plate opening, operably connecting the pair of scissor plates to the base contact assembly such that each of the pair of scissor plates may rotate away from one another in the presence of downward force on a key cap, and situating the key cap atop the pair of scissor plates.

Claims (43)

1. An electro-permanent magnet (EPM) key assembly of an information handling system comprising:

a cap support plate comprising a printed circuit board with pressure sensors to record keystrokes for mounting the EPM key assembly;

a pair of scissor plates operably connected to a base contact assembly including an EPM such that each of the pair of scissor plates may rotate away from one another in the presence of downward force on a key cap;

the key cap situated atop the pair of scissor plates for actuation of the EPM key assembly;

the EPM having including a low-coercivity magnet and a high coercivity magnet to be switched between an on state via current passed through a conductor coiled about the low-coercivity magnet to assert a magnetic field on a ferromagnetic flange operatively coupled to rotate with at least one scissor plate about a hinge and an off state to release the ferromagnetic flange from the magnetic field and retract the key cap; and

a cap support plate opening through which a scissor plate hinge mount of the base contact assembly is disposed from under a first side of the cap support plate, and wherein the base contact assembly is operatively coupled to the pair of scissor plates on the scissor plate hinge mounts above the second side of the cap support plate.

2. The electro-permanent magnet key assembly of claim 1 , wherein a top surface of the key cap lies flush with one or more remaining keys of a keyboard including the EPM key assembly in the absence of downward force on the key cap when the EPM is in the on state.

3. The electro-permanent magnet key assembly of claim 1 , wherein the pressure sensors cannot record keystrokes when the key cap is retracted.

4. The electro-permanent magnet key assembly of claim 1 , wherein the pressure sensors record a keystroke upon a detected contact between the pressure sensors and a bottom surface of one or both of the pair of scissor plates.

5. The electro-permanent magnet key assembly of claim 1 , wherein the EPM comprises the low-coercivity magnet and the high coercivity magnet, and a direction of current applied to an electrically conductive wire coiled around the low-coercivity magnet places the EPM in the on state or the off state.

6. The electro-permanent magnet key assembly of claim 1 , wherein the high-coercivity magnet is comprised of Neodymium Iron Boron.

7. The electro-permanent magnet key assembly of claim 1 , wherein the low-coercivity magnet is comprised of aluminum, nickel and cobalt.

8. A method for assembling an electro-permanent magnet (EPM) key assembly of an information handling system comprising:

disposing a pair of scissor plate mounts framed onto a base contact assembly and a portion of an EPM within the base contact assembly upward through a cap support plate opening within a cap support plate;

the cap support plate comprising a printed circuit board for mounting the EPM key assembly and the printed circuit board having a pressure sensor to record keystrokes;

operably connecting the base contact assembly with the EPM to the cap support plate;

disposing a ferromagnetic flange operably coupled to rotate with at least one scissor plate about a scissor plate hinge mounts protruding through the cap support plate opening;

coupling a current source to a conductor coiled about a low-coercivity magnet of the EPM to switch the EPM from an on state to an off state via direction of current applied to around the low-coercivity magnet of the EPM;

operably connecting the pair of scissor plates to the base contact assembly via the scissor plate hinge mounts such that each of the pair of scissor plates may rotate away from one another in the presence of downward force on a key cap to engage the pressure sensor; and

situating the key cap atop the pair of scissor plates.

9. The method of claim 8 further comprising:

placing the EPM in the on state to assert a magnetic field on the ferromagnetic flange sufficient to rotate the ferromagnetic flange about the hinge in the absence of downward force on the key cap, causing a top surface of the key cap to lie flush with one or more remaining keys of a keyboard including the EPM key assembly.

10. The method of claim 9 further comprising:

applying an electrical current to an electrically conductive wire coiled around a low-coercivity magnet of the EPM such that a magnetic field generated by the low-coercivity magnet has poles aligned with a magnetic field generated by a high-coercivity magnet of the EPM.

11. The method of claim 8 further comprising:

placing the EPM in an off state to retract the key cap toward the base contact assembly upon release of the magnetic field on the ferromagnetic flange such that the pressure sensor cannot record keystrokes.

12. The method of claim 11 further comprising:

applying an electrical current to an electrically conductive wire coiled around a low-coercivity magnet of the EPM such that a magnetic field generated by the low-coercivity magnet has poles opposite a magnetic field generated by a high-coercivity magnet of the EPM.

13. The method of claim 8 further comprising:

soldering the base contact assembly to the cap support plate.

14. The method of claim 8 further comprising:

operably connecting the base contact assembly to the cap support plate via fasteners.

15. An electro-permanent magnet (EPM) key assembly of an information handling system comprising:

a cap support plate comprising a printed circuit board with a pressure sensor to record keystrokes for mounting the EPM key assembly;

a pair of scissor plates operably connected to a base contact assembly including an EPM such that each of the pair of scissor plates may rotate away from one another in the presence of downward force on a key cap;

the key cap situated atop the pair of scissor plates for actuation of the EPM key assembly;

the EPM comprising a low-coercivity magnet and a high coercivity magnet switchable via application of a first direction of current applied to an electrically conductive wire coiled around the low-coercivity magnet to place the EPM in an on state to assert a magnetic field on a ferromagnetic flange operatively coupled to rotate with at least one scissor plate about a hinge or a second direction of current applied to the electrically conductive wire to place the EPM in an off state to release the ferromagnetic flange from the magnetic field and retract the key cap; and

a cap support plate opening through which a scissor plate hinge mount of the base assembly is disposed from under a first side of the cap support plate and the base contact assembly is operatively coupled to the pair of scissor plates mounted on scissor plate hinge mount above the second side of the cap support plate.

16. The electro-permanent magnet key assembly of claim 15 , wherein a top surface of the key cap lies flush with one or more remaining keys of a keyboard including the EPM key assembly in the absence of downward force on the key cap when the EPM is in the on state.

17. The electro-permanent magnet key assembly of claim 15 , wherein the pressure sensor cannot record keystrokes when the key cap is retracted.

18. The electro-permanent magnet key assembly of claim 15 , wherein the pressure sensors record a keystroke upon a detected contact between the pressure sensors and a bottom surface of one or both of the pair of scissor plates.

19. The electro-permanent magnet key assembly of claim 15 , wherein the high-coercivity magnet is comprised of Neodymium Iron Boron.

20. The electro-permanent magnet key assembly of claim 15 , wherein the low-coercivity magnet is comprised of aluminum, nickel and cobalt.

Assignments (9)
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (053546/0001) Recorded Jun 23, 2022
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS NOTES COLLATERAL AGENT
To: DELL MARKETING L.P. (ON BEHALF OF ITSELF AND AS SUCCESSOR-IN-INTEREST TO CREDANT TECHNOLOGIES, INC.); DELL INTERNATIONAL L.L.C.; DELL PRODUCTS L.P.; DELL USA L.P.; EMC CORPORATION; DELL MARKETING CORPORATION (SUCCESSOR-IN-INTEREST TO FORCE10 NETWORKS, INC. AND WYSE TECHNOLOGY L.L.C.); EMC IP HOLDING COMPANY LLC
Reel/Frame 071642/0001 →
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (053311/0169) Recorded Jun 23, 2022
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS NOTES COLLATERAL AGENT
To: DELL PRODUCTS L.P.; EMC CORPORATION; EMC IP HOLDING COMPANY LLC
Reel/Frame 060438/0742 →
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (050724/0571) Recorded Jun 23, 2022
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS NOTES COLLATERAL AGENT
To: DELL PRODUCTS L.P.; EMC CORPORATION; EMC IP HOLDING COMPANY LLC
Reel/Frame 060436/0088 →
RELEASE OF SECURITY INTEREST AT REEL 050406 FRAME 421 Recorded Nov 2, 2021
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
To: DELL PRODUCTS L.P.; EMC CORPORATION; EMC IP HOLDING COMPANY LLC
Reel/Frame 058213/0825 →
SECURITY INTEREST Recorded Jun 5, 2020
From: DELL PRODUCTS L.P.; EMC CORPORATION; EMC IP HOLDING COMPANY LLC
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS COLLATERAL AGENT
Reel/Frame 053311/0169 →
SECURITY AGREEMENT Recorded Apr 22, 2020
From: CREDANT TECHNOLOGIES INC.; DELL INTERNATIONAL L.L.C.; DELL MARKETING L.P.; DELL PRODUCTS L.P.; DELL USA L.P.; EMC CORPORATION; FORCE10 NETWORKS, INC.; WYSE TECHNOLOGY L.L.C.; EMC IP HOLDING COMPANY LLC
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
Reel/Frame 053546/0001 →
PATENT SECURITY AGREEMENT (NOTES) Recorded Oct 15, 2019
From: DELL PRODUCTS L.P.; EMC CORPORATION; EMC IP HOLDING COMPANY LLC
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS COLLATERAL AGENT
Reel/Frame 050724/0571 →
SECURITY AGREEMENT Recorded Sep 17, 2019
From: DELL PRODUCTS L.P.; EMC CORPORATION; EMC IP HOLDING COMPANY LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
Reel/Frame 050406/0421 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 7, 2019
From: MORRISON, JASON S.
To: DELL PRODUCTS, LP
Reel/Frame 049106/0866 →