IP Library Granted Patent US 11,128,151
Granted Patent B2
US 11,128,151 · App. 16/406,805 · Granted Sep 21, 2021

Inter-module battery balancing using voltages to select battery sub-modules to power loads

Inventors: Scott Furman (Menlo Park, CA); Lewis Romeo Hom (Mountain View, CA)
Assignee: WISK AERO LLC
H02J7/0014H02J7/0021H02J7/0024H02J7/0031H02J7/0032H02J7/0068H02J7/0016
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Quick Facts
Patent No.
US 11,128,151
App. No.
16/406,805
Granted
Sep 21, 2021
Kind
B2
Abstract

One or more battery sub-modules are selected by obtaining at least one voltage from each battery sub-module and selecting based at least in part on the obtained voltages. The battery sub-modules are electrically connected in series in order to provide power to a primary load. Each battery sub-module includes a plurality of cells electrically connected in series and each battery sub-module further includes a battery management system that monitors the cells in that battery sub-module. Those battery management systems in the selected sub-modules are turned off so that the battery management systems in the selected sub-modules do not consume power at least temporarily from the cells in the selected sub-modules while (1) the battery sub-modules are not providing power to the primary load and (2) the battery sub-modules are not being charged.

Claims (71)

1. A system, comprising:

a plurality of battery sub-modules, wherein:

the plurality of battery sub-modules are electrically connected in series in order to provide power to a primary load;

each battery sub-module includes a plurality of cells electrically connected in series; and

each battery sub-module further includes a battery management system that monitors the plurality of cells in that battery sub-module; and

to a controller that is configured to:

select one or more battery sub-modules from the plurality of battery sub-modules, including by:

obtaining at least one voltage from each battery sub-module; and

selecting one or more battery sub-modules based at least in part on the obtained voltages; and

turn off those battery management systems in the one or more selected battery sub-modules so that the battery management systems in the one or more selected battery sub-modules do not consume power at least temporarily from the plurality of cells in the one or more selected battery sub-modules while (1) the plurality of battery sub-modules is not providing power to the primary load and (2) the plurality of battery sub-modules is not being charged.

2. The system recited in claim 1 , wherein selecting the one or more battery sub-modules is based at least in part on a plurality of minimum cell voltages which includes a minimum cell voltage from each battery sub-module in the plurality of battery sub-modules.

3. The system recited in claim 1 , wherein selecting the one or more battery sub-modules is based at least in part on a plurality of maximum cell voltages which includes a maximum cell voltage from each battery sub-module in the plurality of battery sub-modules.

4. The system recited in claim 1 , wherein selecting the one or more battery sub-modules includes:

comparing, for each battery sub-module in the plurality of battery sub-modules, a minimum cell voltage against a voltage threshold in order to identify any battery sub-modules with a minimum cell voltage that does not exceed the voltage threshold; and

selecting one or more of those battery sub-modules with a minimum cell voltage that does not exceed the voltage threshold.

5. The system recited in claim 1 , wherein the controller is further configured to:

determine an imbalance metric associated with a degree of imbalance between battery sub-modules in the plurality of battery sub-modules;

determine whether the imbalance metric exceeds an imbalance threshold; and

in response to determining that the imbalance metric exceeds the imbalance threshold:

performing pre-charging balancing, including by:

selecting one or more battery sub-modules from the plurality of battery sub-modules, including by:

obtaining at least one voltage from each battery sub-module; and

selecting one or more battery sub-modules based at least in part on the obtained voltages; and

turning off those battery management systems in the one or more selected battery sub-modules so that the battery management systems in the one or more selected battery sub-modules do not consume power at least temporarily from the plurality of cells in the one or more selected battery sub-modules while (1) the plurality of battery sub-modules is not providing power to the primary load and (2) the plurality of battery sub-modules is not being charged; and

after performing pre-charging balancing, charging the plurality of battery sub-modules.

6. A method, comprising:

selecting one or more battery sub-modules from a plurality of battery sub-modules, including by:

obtaining at least one voltage from each battery sub-module; and

selecting one or more battery sub-modules based at least in part on the obtained voltages, wherein:

the plurality of battery sub-modules are electrically connected in series in order to provide power to a primary load;

each battery sub-module includes a plurality of cells electrically connected in series; and

each battery sub-module further includes a battery management system that monitors the plurality of cells in that battery sub-module; and

turning off those battery management systems in the one or more selected battery sub-modules so that the battery management systems in the one or more selected battery sub-modules do not consume power at least temporarily from the plurality of cells in the one or more selected battery sub-modules while (1) the plurality of battery sub-modules is not providing power to the primary load and (2) the plurality of battery sub-modules is not being charged.

7. The method recited in claim 6 , wherein selecting the one or more battery sub-modules is based at least in part on a plurality of minimum cell voltages which includes a minimum cell voltage from each battery sub-module in the plurality of battery sub-modules.

8. The method recited in claim 6 , wherein selecting the one or more battery sub-modules is based at least in part on a plurality of maximum cell voltages which includes a maximum cell voltage from each battery sub-module in the plurality of battery sub-modules.

9. The method recited in claim 6 , wherein selecting the one or more battery sub-modules includes:

comparing, for each battery sub-module in the plurality of battery sub-modules, a minimum cell voltage against a voltage threshold in order to identify any battery sub-modules with a minimum cell voltage that does not exceed the voltage threshold; and

selecting one or more of those battery sub-modules with a minimum cell voltage that does not exceed the voltage threshold.

10. The method recited in claim 6 , further comprising:

determining an imbalance metric associated with a degree of imbalance between battery sub-modules in the plurality of battery sub-modules;

determining whether the imbalance metric exceeds an imbalance threshold; and

in response to determining that the imbalance metric exceeds the imbalance threshold:

performing pre-charging balancing, including by:

selecting one or more battery sub-modules from the plurality of battery sub-modules, including by:

obtaining at least one voltage from each battery sub-module; and

selecting one or more battery sub-modules based at least in part on the obtained voltages; and

turning off those battery management systems in the one or more selected battery sub-modules so that the battery management systems in the one or more selected battery sub-modules do not consume power at least temporarily from the plurality of cells in the one or more selected battery sub-modules while (1) the plurality of battery sub-modules is not providing power to the primary load and (2) the plurality of battery sub-modules is not being charged; and

after performing pre-charging balancing, charging the plurality of battery sub-modules.

11. A computer program product, the computer program product being embodied in a non-transitory computer readable storage medium and comprising computer instructions for:

selecting one or more battery sub-modules from a plurality of battery sub-modules, including by:

obtaining at least one voltage from each battery sub-module; and

selecting one or more battery sub-modules based at least in part on the obtained voltages, wherein:

the plurality of battery sub-modules are electrically connected in series in order to provide power to a primary load;

each battery sub-module includes a plurality of cells electrically connected in series; and

each battery sub-module further includes a battery management system that monitors the plurality of cells in that battery sub-module; and

turning off those battery management systems in the one or more selected battery sub-modules so that the battery management systems in the one or more selected battery sub-modules do not consume power at least temporarily from the plurality of cells in the one or more selected battery sub-modules while (1) the plurality of battery sub-modules is not providing power to the primary load and (2) the plurality of battery sub-modules is not being charged.

12. The computer program product recited in claim 11 , wherein selecting the one or more battery sub-modules is based at least in part on a plurality of minimum cell voltages which includes a minimum cell voltage from each battery sub-module in the plurality of battery sub-modules.

13. The computer program product recited in claim 11 , wherein selecting the one or more battery sub-modules is based at least in part on a plurality of maximum cell voltages which includes a maximum cell voltage from each battery sub-module in the plurality of battery sub-modules.

14. The computer program product recited in claim 11 , wherein selecting the one or more battery sub-modules includes:

comparing, for each battery sub-module in the plurality of battery sub-modules, a minimum cell voltage against a voltage threshold in order to identify any battery sub-modules with a minimum cell voltage that does not exceed the voltage threshold; and

selecting one or more of those battery sub-modules with a minimum cell voltage that does not exceed the voltage threshold.

15. The computer program product recited in claim 11 , further comprising computer instructions for:

determining an imbalance metric associated with a degree of imbalance between battery sub-modules in the plurality of battery sub-modules;

determining whether the imbalance metric exceeds an imbalance threshold; and

in response to determining that the imbalance metric exceeds the imbalance threshold:

performing pre-charging balancing, including by:

selecting one or more battery sub-modules from the plurality of battery sub-modules, including by:

obtaining at least one voltage from each battery sub-module; and

selecting one or more battery sub-modules based at least in part on the obtained voltages; and

turning off those battery management systems in the one or more selected battery sub-modules so that the battery management systems in the one or more selected battery sub-modules do not consume power at least temporarily from the plurality of cells in the one or more selected battery sub-modules while (1) the plurality of battery sub-modules is not providing power to the primary load and (2) the plurality of battery sub-modules is not being charged; and

after performing pre-charging balancing, charging the plurality of battery sub-modules.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 9, 2020
From: FURMAN, SCOTT; HOM, LEWIS ROMEO
To: KITTY HAWK CORPORATION
Reel/Frame 051471/0091 →
CHANGE OF NAME Recorded Dec 17, 2019
From: CORA AERO LLC
To: WISK AERO LLC
Reel/Frame 051328/0757 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 13, 2019
From: KITTY HAWK CORPORATION
To: CORA AERO LLC
Reel/Frame 050374/0303 →
RELEASE OF SECURITY INTEREST IN SPECIFIED INTELLECTUAL PROPERTY Recorded Jun 28, 2019
From: ONE AERO, LLC
To: KITTY HAWK CORPORATION
Reel/Frame 049627/0207 →
Continuity (2)
Continuation 16046312 · Jul 26, 2018
Related Publication 20200036195A1 · Jan 30, 2020