IP Library Granted Patent US 10,951,009
Granted Patent B2
US 10,951,009 · App. 16/409,295 · Granted Mar 16, 2021

Tunable VCSEL polarization control through dissimilar die bonding

Inventors: Bartley C. Johnson (North Andover, MA); Mark R. Malonson (Merrimac, MA); Walid A. Atia (Jamaica Plain, MA); Mark E. Kuznetsov (Lexington, MA); James W. Getz (Brookline, MA); Peter S. Whitney (Lexington, MA)
Assignee: Excelitas Technologies Corp.
H01S5/3404H01S5/02248H01S5/02276H01S5/0607H01S5/1838H01S5/18355H01S5/18366H01S5/3201H01S5/343
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Quick Facts
Patent No.
US 10,951,009
App. No.
16/409,295
Granted
Mar 16, 2021
Kind
B2
Abstract

A design and method for introducing asymmetric crystal strain to control polarization in a tunable VCSEL, either optically or electrically pumped. The invention is especially relevant to wafer- or die-bonded tunable VCSELs. Then, mechanical stress is applied to the half VCSEL device by asymmetric arrangement of metal bond pads.

Claims (22)

1. A VCSEL, comprising:

a membrane device including an optical membrane and a mirror dot on the optical membrane;

a half VCSEL device including a quantum well structure and a distributed Bragg reflector mirror, in which during operation light resonates between the distributed Bragg reflector mirror and membrane mirror dot and electrostatic deflection of the optical membrane is used to tune a wavelength of the VCSEL;

wherein asymmetric mechanical stress is applied to the half VCSEL device by the membrane device to control a polarization of light generated by the VCSEL.

2. The VCSEL of claim 1 , wherein the mechanical stress is generated by bonding the membrane device to the half VCSEL device under elevated temperature.

3. The VCSEL of claim 1 , wherein the membrane device is thermocompression bonded to the half VCSEL device.

4. The VCSEL of claim 1 , wherein an added stress asymmetry to the half VCSEL from bonding to the membrane device is between 20 and 100 MPa.

5. A VCSEL, comprising:

a membrane device including an optical membrane, a mirror dot on the optical membrane;

a half VCSEL device including a quantum well structure and a distributed Bragg reflector mirror, in which during operation light resonates between the distributed Bragg reflector mirror and membrane mirror dot and electrostatic deflection of the optical membrane is used to tune a wavelength of the VCSEL; and

four bond pads attaching the membrane device to the half VCSEL device, wherein a distance between the four bond pads is different between two axes of a plane of the membrane device and the half VCSEL device to apply asymmetric mechanical stress to the half VCSEL device.

6. The VCSEL of claim 5 , wherein the membrane devices applies asymmetrical mechanical stress to the half VCSEL device to control a polarization of light generated by the VCSEL.

7. The VCSEL of claim 5 , wherein mechanical stress is generated by bonding the membrane device to the half VCSEL device under elevated temperature.

8. The VCSEL of claim 5 , wherein the membrane device is thermocompression bonded to the half VCSEL device.

9. The VCSEL of claim 5 , wherein an added stress asymmetry to the half VCSEL from bonding to the membrane device is between 20 and 100 MPa.

10. A method for fabricating a VCSEL, the method comprising:

fabricating a membrane device including an optical membrane and a mirror dot on the optical membrane;

fabricating a half VCSEL device;

bonding the membrane device to the half VCSEL device to induce asymmetrical mechanical stress in the half VCSEL device by the membrane device to control a polarization of light generated by the VCSEL.

11. The method of claim 10 , further comprising metal bonding the membrane device to the half VCSEL device.

12. The method of claim 10 , further comprising thermocompression bonding the membrane device to the half VCSEL device.

13. The method of claim 10 , wherein an added stress asymmetry to the half VCSEL from bonding to the membrane device is between 20 and 100 MPa.

Assignments (3)
SECURITY INTEREST Recorded Aug 12, 2022
From: EXCELITAS TECHNOLOGIES CORP.
To: GOLUB CAPITAL MARKETS LLC, AS COLLATERAL AGENT
Reel/Frame 061164/0582 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 11, 2020
From: AXSUN TECHNOLOGIES INC.
To: EXCELITAS TECHNOLOGIES CORP.
Reel/Frame 054698/0911 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 17, 2019
From: JOHNSON, BARTLEY C.; MALONSON, MARK R.; ATIA, WALID A.; KUZNETSOV, MARK E.; GETZ, JAMES W.; WHITNEY, PETER S.
To: AXSUN TECHNOLOGIES, INC.
Reel/Frame 049215/0187 →