IP Library Granted Patent US 10,848,067
Granted Patent B2
US 10,848,067 · App. 16/415,336 · Granted Nov 24, 2020

Power manager with reconfigurable power converting circuits

Inventors: David N. Long (Northborough, MA); Nicholas J. Piela (Wilbraham, MA); David J. Butler (Rochester, MN)
Assignee: Galvion Soldier Power, LLC
H02M3/285
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Quick Facts
Patent No.
US 10,848,067
App. No.
16/415,336
Granted
Nov 24, 2020
Kind
B2
Abstract

A reconfigurable power circuit ( 400 ) includes a single one-way DC to DC power converter ( 220, 221 ). The reconfigurable power circuit is configurable by a digital data processor as one of three different power channels ( 230, 232 , and 234 ). Power channel ( 230 ) provides output power conversion. Power channel ( 232 ) provides input power conversion. Power channel ( 234 ) provides bi-directional power exchange without power conversion.

Claims (33)

1. A reconfigurable power circuit comprising:

a first electrical connection interface and a second electrical connection interface;

a one-way DC to DC power converter comprising an input terminal for receiving input power at a first power amplitude and an output terminal for delivering output power at a second power amplitude;

a plurality of converter channel legs arranged as three different conductive pathways including a first bidirectional current flow path between the first electrical connection interface and the second electrical connection interface, a second, one-way current flow path extending from the first electrical connection interface to the input terminal through the one-way DC to DC power converter to the output terminal and from the output terminal to the second electrical connection interface, and a third one-way current flow path extending from the second electrical connection interface to the input terminal through the one-way DC to DC power converter to the output terminal and from the output terminal to the first electrical connection interface; and

at least one configurable switch disposed along each one of the plurality of converter channel legs wherein closing one or more first configurable switches and opening one or more second configurable switches enables exclusive current flow along one of the first bidirectional current flow path, the second, one-way current flow path, and the third one-way current flow path.

2. The reconfigurable power circuit of claim 1 wherein the plurality of channel legs comprises four channel legs with one configurable switch disposed along each channel leg.

3. The reconfigurable power channel of claim 1 wherein exclusive current flow over one of the first bidirectional current flow path, the second, one-way current flow path, and the third one-way current flow path is established by closing at least two and up to three of the four configurable switches and opening at least and up to three of the four configurable switches.

4. The reconfigurable power circuit of claim 1 further comprising one or more input current sensors for measuring current amplitude along any one of the first bidirectional current flow path, the second one-way current flow path and the third one-way current flow path.

5. The reconfigurable power circuit of claim 1 further comprising one or more output current sensors for measuring current amplitude along any one of the first bidirectional current flow path, the second one-way current flow path and the third one-way current flow path.

6. The reconfigurable power circuit of claim 1 further comprising one or more input voltage sensors for measuring voltage amplitude along any one of the first bidirectional current flow path, the second one-way current flow path and the third one-way current flow path.

7. The reconfigurable power circuit of claim 1 further comprising one or more output voltage sensors for measuring voltage amplitude along any one of the first bidirectional current flow path, the second one-way current flow path and the third one-way current flow path.

8. The reconfigurable power circuit of claim 1 further comprising one or more input current sensors for measuring input current amplitude along any one of the first bidirectional current flow path, the second one-way current flow path and the third one-way current flow path and one or more output current sensors for measuring output current amplitude along any one of the first bidirectional current flow path, the second one-way current flow path and the third one-way current flow path.

9. The reconfigurable power circuit of claim 1 further comprising one or more input voltage sensors for measuring input voltage amplitude along any one of the first bidirectional current flow path, the second one-way current flow path and the third one-way current flow path and one or more output voltage sensors for measuring output voltage amplitude along any one of the first bidirectional current flow path, the second one-way current flow path and the third one-way current flow path.

10. The reconfigurable power circuit of claim 1 wherein each of the first electrical connection interface) and the second electrical connection interface is configured as a device port.

11. The reconfigurable power circuit of claim 1 wherein one of the first electrical connection interface and the second electrical connection interface is configured as a device port.

12. The reconfigurable power circuit of claim 1 wherein one of the first electrical connection interface and the second electrical connection interface is configured as a device port and the other of the first electrical connection interface and the second electrical connection interface is electrically interfaced with a DC power bus.

13. The reconfigurable power circuit of claim 12 further comprising a primary device channel electrically interfaced with the DC power bus, a primary device port electrically interfaced with the primary device channel, wherein the primary device channel forms a bidirectional non-power converting current flow path extending between the primary device port and the DC power bus.

14. The reconfigurable power circuit of claim 1 wherein the one-way DC to DC power converter is operable by an electronic controller to receive input power at a first input power voltage amplitude at the input terminal and deliver output power from the output terminal at second output voltage amplitude, different from the first input voltage amplitude.

15. The reconfigurable power circuit of claim 1 wherein the one-way DC to DC power converter is operable by an electronic controller to receive input power at a first input current amplitude at the input terminal and deliver output power from the output terminal at second output current amplitude, wherein the second output current amplitude is less than the first input current amplitude.

16. A power distribution system comprising:

a DC power bus;

a plurality of the reconfigurable power circuits of claim 1 , wherein the first electrical connection interface of each of the plurality of reconfigurable power circuits is configured as a first device port and the second electrical connection interface of each of the plurality of the reconfigurable power circuits is interfaced with a DC power bus;

a primary device channel having a first end thereof terminated by a primary device port and a second end thereof electrically interfaced with the DC power bus;

a configurable switch disposed along the primary device channel;

a digital data processor electrically interfaced with, a memory module, each of the device ports, each of the controllable switches each of the plurality of reconfigurable power circuits, the one-way DC to DC power converter of each of the plurality of reconfigurable power circuits, at least one sensor positioned to measure one of an instantaneous input power amplitude and an instantaneous output power amplitude; and

an energy management schema operating on the digital data processor to autonomously exchange power between at least two external DC power devices electrically interfaced with any one of the first device port and the primary device port.

17. The reconfigurable power circuit of claim 1 further comprising:

a first device port interfaced with the first electrical connection interface and a second device port interfaced with the second electrical connection interface;

a digital data processor and an associated memory module in communication with each of the first device port, the second device port, the one-way DC to DC power converter, and each of the at least one configurable switch disposed along each one of the plurality of converter channel legs; and

energy management schema operable on the digital data processor,

wherein the energy management schema selectively configures each of the plurality of configurable switches to reconfigure the reconfigurable circuit as required to exchange power between a first external DC power device connected to the first device port and a second external DC power device connected to the second device port.

18. The reconfigurable power circuit of claim 17 further comprising a Maximum Power Point Tracking (MPPT) module operating on the digital data processor wherein the MPPT module is operated to receive power input having a time variable voltage from one of the first external DC power device and the second external DC power device and to deliver power output to the other of the first external DC power device and the second external DC power device wherein the power output has a substantially non-variable voltage.

19. The reconfigurable power circuit of claim 18 wherein the MPPT module implements a perturb and observe Power Point Tracking process to tracking an input power amplitude as a function of an output current set point of the one one-way DC to DC power converter.

Assignments (7)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 13, 2025
From: GALVION SOLDIER POWER, LLC
To: GALVION LTD.
Reel/Frame 072888/0099 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE PREVIOUSLY RECORDED ON REEL 063951 FRAME 0070. ASSIGNOR(S) HEREBY CONFIRMS THE GALVION SOLIDER POWER, LLC. Recorded Oct 18, 2023
From: THE TORONTO-DOMINION BANK AKA TD BANK
To: GALVION SOLIDER POWER, LLC
Reel/Frame 065271/0253 →
RELEASE OF SECURITY INTEREST Recorded Jun 14, 2023
From: GALVION SOLIDER POWER, LLC
To: THE TORONTO-DOMINION BANK
Reel/Frame 063951/0070 →
CONFIRMATION OF GRANT OF SECURITY INTEREST Recorded Jul 6, 2021
From: GALVION SOLDIER POWER, LLC
To: THE TORONTO-DOMINION BANK
Reel/Frame 056769/0845 →
CHANGE OF NAME Recorded Jun 22, 2020
From: REVISION MILITARY SOLDIER POWER, LLC
To: GALVION SOLDIER POWER, LLC
Reel/Frame 052999/0699 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 22, 2020
From: REVISION MILITARY LTD.
To: REVISION MILITARY SOLDIER POWER, LLC
Reel/Frame 052999/0356 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 15, 2020
From: LONG, DAVID N.; PIELA, NICHOLAS J.; BUTLER, DAVID J.
To: REVISION MILITARY LTD.
Reel/Frame 052675/0316 →
Continuity (3)
Continuation In Part 15774380
Provisional Application 62257995 · Nov 20, 2015
Related Publication 20190296646A1 · Sep 26, 2019
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