IP Library Granted Patent US 10,876,648
Granted Patent B2
US 10,876,648 · App. 16/416,340 · Granted Dec 29, 2020

Solenoid valve with armature stop

Inventors: Dale P. Kus (Cass City, MI); David L. Thomas (Cass City, MI)
Assignee: Walbro LLC
F16K31/0658F16K1/523F16K27/029F16K31/0651F16K31/0696F02M7/18F02M19/0207Y10T137/0486Y10T137/0491Y10T137/5987
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Quick Facts
Patent No.
US 10,876,648
App. No.
16/416,340
Granted
Dec 29, 2020
Kind
B2
Abstract

A solenoid valve includes a housing, a bobbin and an armature. The bobbin is received at least partially within the housing and has and internal passage and a body about which a coil is provided. The armature is moveable relative to a valve seat and the valve includes an armature stop received in the internal passage with a press-fit so that it is engaged by the armature in one position of the armature to limit movement of the armature away from the valve seat. The valve also has a biasing member located at least partially between the armature and the armature stop, the armature has a reduced diameter portion received at least partially within the biasing member, and wherein the reduced diameter portion engages the armature stop in the open position of the valve.

Claims (27)

1. A solenoid valve, comprising:

a housing;

a bobbin received at least partially within the housing and having a body about which a coil is provided, an internal passage that is open at one end and two terminal cavities extending axially relative to an axis of the bobbin;

two electrical terminals each received in a different one of the terminal cavities;

a fluid flow path including an inlet and an outlet and a valve seat defined by at least one of the housing or the bobbin;

an armature received within the internal passage and moveable relative to the valve seat to control flow through the fluid flow path;

an armature stop received at least in part in the internal passage with a press-fit so that it is engaged by the armature in one position of the armature to limit movement of the armature away from the valve seat, the armature stop having a head at least part of which is received between the terminal cavities; and

a biasing member located at least partially between the armature and the armature stop, wherein the armature has a reduced diameter portion received at least partially within the biasing member, and wherein the reduced diameter portion engages the armature stop in the open position of the valve.

2. The valve of claim 1 wherein the armature stop includes a reduced diameter portion received at least partially within the spring and engageable by the reduced diameter portion of the armature.

3. The valve of claim 2 wherein the armature includes a first surface that is engaged by the spring and is defined in part by the reduced diameter portion and the armature stop includes a second surface that is engaged by the spring and is defined in part by the reduced diameter portion and wherein the biasing member is trapped between the first surface and the second surface.

4. The valve of claim 1 wherein the electrical terminals are press-fit into the terminal cavities.

5. The valve of claim 1 wherein the head of the armature stop encloses an open end of the bobbin, and wherein the head includes recesses with one recess adjacent to a different one of the terminal cavities.

6. The valve of claim 1 wherein the armature stop includes a stem received in the internal passage and having outwardly extending barbs that engage the bobbin within the internal passage.

7. The valve of claim 1 wherein the armature stop includes a boss protruding from the head, and which also comprises a cap press-fit onto the boss and including slots through which the electrical terminals are received.

8. The valve of claim 7 wherein the cap includes an opening through which at least part of the boss extends.

9. The valve of claim 1 wherein the bobbin includes two slots each extending into a respective one of the terminal cavities and in each slot a wire connected to an electrical terminal is received.

10. A solenoid valve, comprising:

a housing;

a bobbin received at least partially within the housing and having a body about which a coil is provided, an internal passage that is open at one end, a flange extending radially outwardly relative to the internal passage, and two terminal cavities formed in the flange extending axially relative to an axis of the bobbin;

two electrical terminals each received in a different one of the terminal cavities and coupled to the coil;

a fluid flow path including an inlet and an outlet and a valve seat defined by at least one of the housing or the bobbin;

an armature received within the internal passage and moveable relative to the valve seat to control flow through the fluid flow path;

an armature stop received at least in part in the internal passage with a press-fit so that it is engaged by the armature in one position of the armature to limit movement of the armature away from the valve seat, wherein the armature stop has a head that overlies the internal passage, and wherein the armature stop has an axially extending boss extending from the head; and

a cap having an axially oriented opening into which the boss is received and axially oriented slots through which the electrical terminals extend.

11. The valve of claim 10 wherein the cap covers a boundary between the armature stop and bobbin and a boundary between the bobbin and the housing.

12. The valve of claim 10 wherein the cap engages and supports the electrical terminals.

13. The valve of claim 10 wherein the cap is press-fit onto the boss of the armature stop.

Assignments (5)
FIRST LIEN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Jun 18, 2025
From: AIRTEX INDUSTRIES, LLC; AIRTEX PRODUCTS, LP; APC INTERMEDIATE HOLDINGS, LLC; APC PARENT, LLC; ASC INDUSTRIES, INC.; AUTOLITE OPERATIONS LLC; AVM EXPORT, INC.; BPI ACQUISITION COMPANY, LLC; BPI EC, LLC; BPI HOLDINGS INTERNATIONAL, LLC; BRAKE PARTS INC CHINA LLC; BRAKE PARTS INC INDIA LLC; BRAKE PARTS INC LLC; CARDONE INDUSTRIES, INC.; CARRAND COMPANIES, INC.; CARTER CARBURETOR HOLDINGS, LLC; CARTER CARBURETOR, LLC; CARTER FUEL EXPORT, INC.; CARTER FUEL SYSTEMS, LLC; CHAMPION LABORATORIES, INC.; CWD HOLDING, LLC; CWD INTERMEDIATE HOLDINGS I, LLC; CWD INTERMEDIATE HOLDINGS II, LLC; CWD, LLC; DALTON CORPORATION; DALTON CORPORATION, KENDALLVILLE; MANUFACTURING FACILITY DALTON CORPORATION, ASHLAND; MANUFACTURING FACILITY DALTON CORPORATION, STRYKER MACHINING FACILITY CO.; DALTON CORPORATION, WARSAW MANUFACTURING FACILITY; EAGLE CASTING, LLC; EAGLE MACHINING, LLC; FIRST BRANDS GROUP INTERMEDIATE, LLC; FIRST BRANDS GROUP, LLC; FRAM GROUP IP LLC; FRAM GROUP OPERATIONS LLC; FRAMAUTO HOLDINGS, LLC; FUEL FILTER TECHNOLOGIES, INC.; GLOBAL REMAN VENTURES, LLC; HEATHERTON HOLDINGS, LLC; HOPKINS ACQUISITION, INC.; HOPKINS MANUFACTURING CORPORATION; HORIZON EURO FINANCE LLC; HORIZON GLOBAL AMERICAS INC.; HORIZON GLOBAL COMPANY LLC; HORIZON GLOBAL CORPORATION; HORIZON INTERNATIONAL HOLDINGS LLC; IBI INTERNATIONAL HOLDING COMPANY, INC.; INTERNATIONAL BRAKE INDUSTRIES, INC.; JASPER ACQUISITION CORP.; JASPER RUBBER PRODUCTS, INC.; KTRI HOLDINGS, INC.; KTRI OFFSHORE HOLDINGS, LLC; LONGMAN ENTERPRISES, INC.; PHNX ACQUISITION CORP.; PREMIER MARKETING GROUP, LLC; PYLON MANUFACTURING CORP.; PYLON SOUTH BEND, INC.; QUALIS AUTOMOTIVE, L.L.C.; QUALIS ENTERPRISES, LLC; QUALITOR ACQUISITION INC.; QUALITOR AUTOMOTIVE, LLC; QUALITOR SUBSIDIARY H, INC.; QUALITOR SUBSIDIARY S, INC.; QUALITOR, INC.; REMAN MANAGEMENT INTERNATIONAL LLC; SDC TX, LLC; SMART CHOICE, LLC; SPECIALTY PUMPS GROUP, INC.; STRONGARM, LLC; TAE BRAKES, LLC; TAE CHINA HOLDINGS, INC.; TMD INTERNATIONAL HOLDINGS LLC; TMD MEXICO LLC; TOLEDO MOLDING & DIE, LLC; TRANSPORTATION AFTERMARKET ENTERPRISE, LLC; TRICO HOLDING CORPORATION; TRICO PRODUCTS CORPORATION; TRICO TECHNOLOGIES CORPORATION; TRIDONEX USA LLC; UCI ACQUISITION HOLDINGS (NO. 4) LLC; UCI INTERNATIONAL HOLDINGS PARENT, INC.; UCI INTERNATIONAL HOLDINGS, INC.; UCI INTERNATIONAL, LLC; UCI PENNSYLVANIA, INC.; UCI-AIRTEX HOLDINGS, INC.; UNITED COMPONENTS, LLC; UNIVERSAL AUTO FILTER LLC; VIPER ACQUISITION I, INC.; VIPER ACQUISITION, INC.; WALBRO LLC; WALBRO MIDCO LLC; WEM US CO.
To: GLAS USA LLC
Reel/Frame 071674/0688 →
RELEASE OF SECURITY INTEREST Recorded Oct 10, 2023
From: JPMORGAN CHASE BANK, N.A.
To: WALBRO LLC
Reel/Frame 065198/0833 →
SECURITY INTEREST Recorded Nov 8, 2021
From: WALBRO LLC
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 058055/0101 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 21, 2019
From: KUS, DALE P.; THOMAS, DAVID L.
To: WALBRO ENGINE MANAGEMENT, L.L.C.
Reel/Frame 049240/0343 →
CHANGE OF NAME Recorded May 21, 2019
From: WALBRO ENGINE MANAGEMENT, L.L.C.
To: WALBRO LLC
Reel/Frame 049245/0558 →