IP Library Granted Patent US 11,142,284
Granted Patent B2
US 11,142,284 · App. 16/427,947 · Granted Oct 12, 2021

Drive belt assembly for an electric vehicle

Inventors: Ben Matthew Lund (Delafield, WI); Senthilkumar Vijayakumar (Menomonee Falls, WI); Steven D. Grant (Hartland, WI); Paul M. Huettl (West Allis, WI)
Assignee: Harley-Davidson Motor Company Group, LLC
B62M6/70B62M9/06B60Y2200/12
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Quick Facts
Patent No.
US 11,142,284
App. No.
16/427,947
Granted
Oct 12, 2021
Kind
B2
Abstract

A vehicle includes a frame, powertrain unit having output shaft, and a drive sprocket coupled to the output shaft for rotation therewith. A swing arm has a first end pivotably coupled to the frame and a second end supporting a drive wheel of the vehicle. A wheel sprocket is coupled to the drive wheel for rotation therewith, and a flexible final drive member is wrapped around the drive sprocket and the wheel sprocket to establish a driving relationship therebetween, the flexible final drive member forming a loop. An idler bracket is fixed with respect to the frame and supporting both an upper idler and a backside idler. The upper idler is positioned within the loop such that the flexible member engages an upper side of the upper idler. The backside idler is positioned outside the loop such that the flexible member engages an upper side of the backside idler.

Claims (44)

1. A vehicle comprising:

a frame;

a powertrain unit coupled to the frame and having an output shaft rotatable in response to operation of the powertrain unit;

a drive sprocket coupled to the output shaft for rotation therewith;

a swing arm having a first end pivotably coupled to the frame and a second end supporting a drive wheel of the vehicle;

a wheel sprocket coupled to the drive wheel for rotation therewith;

a flexible final drive member wrapped around the drive sprocket and the wheel sprocket to establish a driving relationship therebetween, the flexible final drive member forming a loop; and

an idler bracket fixed with respect to the frame and supporting both an upper idler and a backside idler,

wherein the upper idler is positioned within the loop such that the flexible final drive member engages an upper side of the upper idler, and wherein the backside idler is positioned outside the loop such that the flexible final drive member engages an upper side of the backside idler.

2. The vehicle of claim 1 , wherein the powertrain unit includes a motor and a gearbox positioned rearward of the motor, the output shaft extending from the gearbox, and wherein the idler bracket is secured to the gearbox.

3. The vehicle of claim 1 , wherein the idler bracket has a ring portion surrounding the output shaft.

4. The vehicle of claim 1 , wherein the vehicle is a two-wheeled single-track vehicle.

5. The vehicle of claim 1 , wherein the upper idler is positioned by the idler bracket concentric with a swing arm pivot axis about which the swing arm first end is coupled to the frame.

6. The vehicle of claim 1 , wherein the backside idler is eccentrically and adjustably supported by the idler bracket.

7. The vehicle of claim 1 , wherein the upper idler defines an outer diameter that is greater than an outer diameter defined by the backside idler.

8. A vehicle comprising:

a frame;

a powertrain unit coupled to the frame and having an output shaft rotatable in response to operation of the powertrain unit;

a drive sprocket coupled to the output shaft for rotation therewith;

a swing arm having a first end pivotably coupled to the frame and a second end supporting a drive wheel of the vehicle;

a wheel sprocket coupled to the drive wheel for rotation therewith;

a flexible final drive member wrapped around the drive sprocket and the wheel sprocket to establish a driving relationship therebetween, the flexible final drive member forming a loop; and

a first idler positioned within the loop to intersect a tangent line extending between respective upper portions of the drive sprocket and the wheel sprocket such that an upper run of the flexible final drive member is deflected into a serpentine configuration,

wherein the first idler is concentric with a swing arm pivot axis about which the swing arm first end is coupled to the frame such that the first idler and the wheel sprocket define a fixed center-to-center distance for the full range of motion of the swing arm.

9. The vehicle of claim 8 , further comprising a second idler positioned outside the loop in contact with a lower run of the flexible final drive member to deflect the lower run into a serpentine configuration.

10. The vehicle of claim 9 , wherein the first and second idlers are supported on a common bracket.

11. The vehicle of claim 9 , wherein the second idler has an upper extent positioned at a height above the output shaft.

12. The vehicle of claim 9 , wherein the second idler is eccentrically and adjustably supported on the motorcycle.

13. The vehicle of claim 9 , wherein the first idler defines an outer diameter that is greater than an outer diameter defined by the second idler.

14. The vehicle of claim 8 , wherein the first idler is an idler sprocket having a toothed outer surface.

15. The vehicle of claim 8 , wherein the vehicle is a two-wheeled single-track vehicle.

16. A vehicle comprising:

a frame;

a powertrain unit coupled to the frame and having an output shaft rotatable in response to operation of the powertrain unit;

a drive sprocket coupled to the output shaft for rotation therewith;

a swing arm having a first end pivotably coupled to the frame and a second end supporting a drive wheel of the vehicle;

a wheel sprocket coupled to the drive wheel for rotation therewith;

a flexible final drive member wrapped around the drive sprocket and the wheel sprocket to establish a driving relationship therebetween, the flexible final drive member forming a loop including a drive side and a slack side; and

an idler positioned below the loop to intersect a tangent line extending between respective lower portions of the drive sprocket and the wheel sprocket such that the slack side of the flexible final drive member is deflected into a serpentine configuration,

wherein the idler is fixedly positioned relative to the drive sprocket, and

wherein the idler has an upper extent positioned at a height above the output shaft.

17. The vehicle of claim 16 , wherein the idler is fixedly positioned by an eccentric bolt, and loosening of the eccentric bolt provides adjustment of an intersection of the idler with the tangent line.

18. The vehicle of claim 16 , further comprising an additional idler positioned within the loop to intersect a tangent line extending between respective upper portions of the drive sprocket and the wheel sprocket, the additional idler positioned concentric with a swing arm pivot axis about which the swing arm first end is coupled to the frame.

19. The vehicle of claim 16 , wherein the vehicle is a two-wheeled single-track vehicle.

Assignments (4)
INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Nov 17, 2025
From: LIVEWIRE EV, LLC
To: HARLEY-DAVIDSON, INC.
Reel/Frame 073622/0447 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 16, 2022
From: HARLEY-DAVIDSON MOTOR COMPANY GROUP, LLC
To: LIVEWIRE EV, LLC
Reel/Frame 062126/0477 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 11, 2021
From: HUETTL, PAUL M.
To: HARLEY-DAVIDSON MOTOR COMPANY GROUP, LLC
Reel/Frame 055235/0334 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 31, 2019
From: LUND, BEN MATTHEW; VIJAYAKUMAR, SENTHILKUMAR; GRANT, STEVEN D.
To: HARLEY-DAVIDSON MOTOR COMPANY GROUP, LLC
Reel/Frame 049331/0116 →
Continuity (2)
Provisional Application 62711715 · Jul 30, 2018
Related Publication 20200031428A1 · Jan 30, 2020
Cited By (2)
US 12,454,333 US 12,545,355