IP Library Granted Patent US 10,739,474
Granted Patent B2
US 10,739,474 · App. 16/429,367 · Granted Aug 11, 2020

Scintillator array, method of manufacturing scintillator array, radiation detector, and radiation inspection device

Inventors: Makoto Hayashi (Chigasaki, JP); Hiroyasu Kondo (Yokohama, JP); Hiroshi Ichikawa (Miura, JP); Yoshitaka Adachi (Yokohama, JP); Yukihiro Fukuta (Yokohama, JP)
Assignees: Kabushiki Kaisha Toshiba; Toshiba Materials Co., Ltd.
G01T1/2018A61B6/03G01T1/20G01T1/2002G01T1/2023G21K4/00
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Quick Facts
Patent No.
US 10,739,474
App. No.
16/429,367
Granted
Aug 11, 2020
Kind
B2
Abstract

A scintillator array includes a first scintillator element, a second scintillator element, and a reflector provided between the first and second scintillator elements and having a width of 80 μm or less therebetween. Each scintillator element includes a polycrystal containing a rare earth oxysulfide phosphor, the polycrystal having a radiation incident surface of 1 mm or less×1 mm or less in area. An average crystal grain diameter of the polycrystal is not less than 5 μm nor more than 30 μm, the average crystal grain diameter being defined by an average intercept length of crystal grains in an observation image of the polycrystal with a scanning electron microscope. A maximum length or a maximum diameter of defects on the polycrystal is 40 μm or less.

Claims (18)

1. A scintillator array comprising:

a first scintillator element;

a second scintillator element; and

a reflector provided between the first and second scintillator elements and having a width of 80 μm or less therebetween,

wherein each scintillator element includes a polycrystal containing a rare earth oxysulfide phosphor, the polycrystal having a radiation incident surface of 1 mm or less×1 mm or less in area,

wherein an average crystal grain diameter of the polycrystal is not less than 5 μm nor more than 30 μm, the average crystal grain diameter being defined by an average intercept length of crystal grains in an observation image of the polycrystal with a scanning electron microscope,

wherein a maximum length or a maximum diameter of defects on the polycrystal is 40 μm or less, and

wherein a ratio of a total area of defects on a scanning surface to an area thereof is 10% or less, the ratio being, defined by inspecting an inside of the polycrystal under a measurement condition including a frequency of 200 MHz, a focal length of 2.9 mm, a scanning pitch of 2.5 μm, a scanning surface size of 1 mm×1 mm, a sample thickness of 1 mm, and a detection limit defect length of 3 μm using ultrasonic flaw detection.

2. The scintillator array according to claim 1 , wherein the defect includes at least one selected from the group consisting of a hole, a flaw, a foreign material including a component different from a component of the rare earth oxysulfide phosphor, a hetero-phase having the same components as components of, and a crystal structure different from a crystal structure of, the rare earth oxysulfide phosphor, and a hetero-phase including a component different from a component of the rare earth oxysulfide phosphor.

3. The scintillator array according to claim 1 , wherein the rare earth oxysulfide phosphor is expressed by a formula of A 2 O 2 S:Pr, wherein A is at least one element selected from the group consisting of Y, Gd, La and Lu,

or wherein the rare earth oxysulfide phosphor is expressed by a formula of (Gd 1-x A′ x ) 2 O 2 S:Pr, wherein A′ is at least one element selected from the group consisting of Y, La and Lu, and x is a number satisfying 0≤x≤0.1.

4. The scintillator array according to claim 3 , wherein the rare earth oxysulfide phosphor contains at least one element selected from the group consisting of cerium, zirconium, and phosphorus.

5. A radiation detector comprising:

the scintillator array according to claim 1 ; and

a photoelectric converter to convert light from the scintillator array into electricity.

6. A radiation inspection device comprising:

a radiation source to irradiate an inspection object with radiation rays; and

the radiation detector according to claim 5 , the radiation detector being configured to detect radiation rays through the inspection object.

Assignments (4)
NUNC PRO TUNC ASSIGNMENT Recorded Feb 19, 2026
From: KABUSHIKI KAISHA TOSHIBA
To: TOSHIBA MATERIALS CO. LTD.
Reel/Frame 074940/0511 →
CHANGE OF NAME Recorded Feb 19, 2026
From: TOSHIBA MATERIALS CO. LTD.
To: NITERRA MATERIALS CO., LTD.
Reel/Frame 074941/0803 →
CHANGE OF ADDRESS Recorded Feb 19, 2026
From: KABUSHIKI KAISHA TOSHIBA
To: KABUSHIKI KAISHA TOSHIBA
Reel/Frame 074941/0846 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 11, 2019
From: HAYASHI, MAKOTO; KONDO, HIROYASU; ICHIKAWA, HIROSHI; ADACHI, YOSHITAKA; FUKUTA, YUKIHIRO
To: KABUSHIKI KAISHA TOSHIBA; TOSHIBA MATERIALS CO., LTD.
Reel/Frame 049427/0677 →
Priority Claims (1)
JP 2016-236921 · Dec 6, 2016 · national
Continuity (2)
Continuation PCTJP2017043646 · Dec 5, 2017
Related Publication 20190302284A1 · Oct 3, 2019