IP Library Granted Patent US 11,426,972
Granted Patent B2
US 11,426,972 · App. 16/432,440 · Granted Aug 30, 2022

Cross-plane drainage fabric

Inventors: David Michael Jones (Buford, GA); Kevin Nelson King (Demorest, GA)
Assignee: NICOLON CORPORATION
B32B5/26D03D15/283E02D17/20D10B2505/204E02D2300/0087
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Quick Facts
Patent No.
US 11,426,972
App. No.
16/432,440
Granted
Aug 30, 2022
Kind
B2
Abstract

Described herein is an anti-capillary barrier geotextile which includes a wicking yarn in its structure and has a volumetric moisture content at breakthrough of less than 0.30 as determined by the TenCate Test. In one aspect the anti-capillary barrier geotextile is a single-layer woven geotextile and includes a wicking yarn set and, optionally, a first non-wicking yarn disposed in one axis of the geotextile; and a second non-wicking yarn disposed in another axis of the geotextile and interweaving the wicking yarn set and optional first non-wicking yarn.

Claims (75)

1. An anti-capillary barrier geotextile comprising a wicking yarn,

wherein the anti-capillary barrier geotextile is a single-layer woven geotextile comprising:

a wicking yarn set and, optionally, a first non-wicking yarn disposed in one axis of the anti-capillary barrier geotextile; and

a second non-wicking yarn disposed in another axis of the anti-capillary barrier geotextile and interweaving the wicking yarn set and optional first non-wicking yarn,

wherein the wicking yarn set comprises one or more of the wicking yarn,

wherein the anti-capillary barrier geotextile has a repeating weave pattern comprising the wicking yarn set, the optional first non-wicking yarn, and the second non-wicking yarn,

wherein the anti-capillary barrier geotextile has a volumetric moisture content at breakthrough of less than 0.30 as determined by a TenCate Test, and

wherein the anti-capillary barrier geotextile has a permeability between about 0.05 cm/s to about 0.15 cm/s.

2. The anti-capillary barrier geotextile as claimed in claim 1 , wherein the wicking yarn set comprises two wicking yarns.

3. The anti-capillary barrier geotextile as claimed in claim 1 , wherein the wicking yarn set comprises three wicking yarns.

4. The anti-capillary barrier geotextile as claimed in claim 1 , wherein the anti-capillary barrier geotextile has a total surface area between about 10 square centimeters per gram and about 50 square centimeters per gram.

5. The anti-capillary barrier geotextile as claimed in claim 1 , wherein the wicking yarn is between about 500 denier and about 2500 denier, and comprises a bundle of wicking fibers, the wicking fibers being multichannel, trilobal, pillow, or a combination thereof.

6. The anti-capillary barrier geotextile as claimed in claim 1 , wherein the wicking yarn is between about 500 denier and about 2500 denier, and comprises a bundle of multichannel fibers.

7. The anti-capillary barrier geotextile as claimed in claim 5 , wherein the bundle of multichannel fibers has between about 50 individual wicking fibers to about 1000 individual wicking fibers.

8. The anti-capillary barrier geotextile as claimed in claim 5 , wherein the bundle of multichannel fibers is a twisted bundle.

9. The anti-capillary barrier geotextile as claimed in claim 5 , wherein the bundle of multichannel fibers have a respective denier of between about 1 and about 100.

10. The anti-capillary barrier geotextile as claimed in claim 5 , wherein the bundle of multichannel fibers has a respective denier of between about 30 and about 170.

11. The anti-capillary barrier geotextile as claimed in claim 5 , wherein the bundle of multichannel fibers has a respective denier of between about 3 and about 7.

12. The anti-capillary barrier geotextile as claimed in claim 1 , where in the first non-wicking yarn and second non-wicking yarn independently are a monofilament, yarn, or tape comprising polypropylene or a

polypropylene/polypropylene copolymer blend and is between about 100 and about 10,000 denier.

13. The anti-capillary barrier geotextile as claimed in claim 1 , wherein the weight of the wicking yarns is between about 0.5 ounces per square yard and about 25 ounces per square yard.

14. The anti-capillary barrier geotextile as claimed in claim 1 , wherein the weight of the wicking yarns is about 1.1 ounces per square yard.

15. The anti-capillary barrier geotextile as claimed in claim 1 , wherein the anti-capillary barrier geotextile comprises between 5 wicking yarns per linear inch and 50 wicking yarns per linear inch.

16. The anti-capillary barrier geotextile as claimed in claim 1 , wherein the anti-capillary barrier geotextile comprises 10 wicking yarns per linear inch.

17. The anti-capillary barrier geotextile as claimed in claim 1 , wherein fabric has a density in the axis containing the wicking yarn set is between about 5 yarns per linear inch and about 50 yarns per linear inch.

18. The anti-capillary barrier geotextile as claimed in claim 1 , wherein the anti-capillary barrier geotextile has a density in the axis containing the second non-wicking yarn is between about 5 yarns per linear inch and about 75 yarns per linear inch.

19. The anti-capillary barrier geotextile as claimed in claim 1 , wherein the anti-capillary barrier geotextile is a plain weave.

20. The anti-capillary barrier geotextile as claimed in claim 1 , wherein the anti-capillary barrier geotextile is a twill weave.

21. The anti-capillary barrier geotextile as claimed in claim 1 , wherein the wicking yarn is a wicking fiber, wicking monofilament, a bundle of wicking fibers, or a combination thereof.

22. The anti-capillary barrier geotextile as claimed in claim 1 , wherein the anti-capillary barrier geotextile is prepared by weaving, tufting, knitting, or a combination thereof.

23. The anti-capillary barrier geotextile as claimed in claim 1 , wherein the anti-capillary barrier geotextile comprises a non-wicking yarn set disposed in the warp direction, and a wicking yarn set disposed in the weft direction, the wicking yarn set comprising one or more wicking yarns.

24. The anti-capillary barrier geotextile as claimed in claim 1 , wherein the anti-capillary barrier geotextile comprises a wicking yarn set disposed in the warp direction, and a non-wicking yarn set disposed in the weft direction, the wicking yarn set comprising one or more wicking yarns.

25. An anti-capillary barrier geotextile, comprising a wicking yarn inserted to create a face loop and a back loop;

wherein the anti-capillary barrier geotextile is a single-layer woven geotextile comprising:

a wicking yarn set and, optionally, a first non-wicking yarn disposed in one axis of the anti-capillary barrier geotextile; and

a second non-wicking yarn disposed in another axis of the anti-capillary barrier geotextile and interweaving the wicking yarn set and optional first non-wicking yarn,

wherein the wicking yarn set comprises one or more of the wicking yarn,

wherein the anti-capillary barrier geotextile has a repeating weave pattern comprising the wicking yarn set, the optional first non-wicking yarn, and the second non-wicking yarn,

wherein the anti-capillary barrier geotextile has a volumetric moisture content at breakthrough of less than 0.30 as determined by a TenCate Test, and

wherein the anti-capillary barrier geotextile has a permeability between about 0.05 cm/s to about 0.15 cm/s.

26. The anti-capillary barrier geotextile as claimed in claim 25 , wherein the anti-capillary barrier geotextile has a tufted first wicking layer and a tufted second wicking layer.

27. The anti-capillary barrier geotextile as claimed in claim 25 , wherein the anti-capillary barrier geotextile is a woven fabric.

28. The anti-capillary barrier geotextile as claimed in claim 25 , wherein the anti-capillary barrier geotextile is a knitted fabric.

29. An anti-capillary barrier geotextile comprising a wicking yarn,

wherein the anti-capillary barrier geotextile is a single-layer woven geotextile comprising:

a wicking yarn set and, optionally, a first non-wicking yarn disposed in one axis of the anti-capillary barrier geotextile; and

a second non-wicking yarn disposed in another axis of the anti-capillary barrier geotextile and interweaving the wicking yarn set and optional first non-wicking yarn,

wherein the wicking yarn set comprising one or more of the wicking yarn,

wherein the anti-capillary barrier geotextile has a repeating weave pattern comprises the wicking yarn set, the optional first non-wicking yarn, and the second non-wicking yarn,

wherein the anti-capillary barrier geotextile has a Flow Delta of less than 490 milliliters as determined by a TenCate Test, and

wherein the anti-capillary barrier geotextile has a permeability between about 0.05 cm/s to about 0.15 cm/s.

30. The anti-capillary barrier geotextile as claimed in claim 29 , wherein the Flow Delta is about 480 milliliters to about 100 milliliters as determined by the TenCate Test.

31. The anti-capillary barrier geotextile as claimed in claim 29 , wherein the wicking yarn set comprises two wicking yarns.

32. The anti-capillary barrier geotextile as claimed in claim 31 , wherein the wicking yarn set comprises three wicking yarns.

33. The anti-capillary barrier geotextile as claimed in claim 29 , wherein the anti-capillary barrier geotextile has a total surface area between about 10 square centimeters per gram to about 50 square centimeters per gram.

34. The anti-capillary barrier geotextile as claimed in claim 29 , wherein the wicking yarn is between about 500 denier and about 2500 denier, and comprises a bundle of wicking fibers, the wicking fibers being multichannel, trilobal, pillow, or a combination thereof.

35. The anti-capillary barrier geotextile as claimed in claim 29 , wherein the wicking yarn is between about 500 denier and about 2500 denier, and comprises a bundle of multichannel fibers.

36. The anti-capillary barrier geotextile as claimed in claim 35 , wherein the bundle of multichannel fibers has between about 50 individual wicking fibers to about 1000 individual wicking fibers.

37. The anti-capillary barrier geotextile as claimed in claim 35 , wherein the bundle of multichannel fibers is a twisted bundle.

38. The anti-capillary barrier geotextile as claimed in claim 35 , wherein the bundle of multichannel fibers has a respective denier of between about 1 and about 100.

39. The anti-capillary barrier geotextile as claimed in claim 35 , wherein the bundle of multichannel fibers has a respective denier of between about 30 and about 170.

40. The anti-capillary barrier geotextile as claimed in claim 35 , wherein the bundle of multichannel fibers has a respective denier of between about 3 and about 7.

41. The anti-capillary barrier geotextile as claimed in claim 29 , where in the first non-wicking yarn and second non-wicking yarn independently are a monofilament, yarn, or tape comprising polypropylene or a polypropylene/polypropylene copolymer blend, and is between about 100 denier to about 10,000 denier.

42. The anti-capillary barrier geotextile as claimed in claim 29 , wherein the weight of the wicking yarns is between about 0.5 ounces per square yard (osy) and about 25 ounces per square yard.

43. The anti-capillary barrier geotextile as claimed in claim 29 , wherein the weight of the wicking yarns is about 1.1 ounces per square yard.

44. The anti-capillary barrier geotextile as claimed in claim 29 , wherein the anti-capillary barrier geotextile comprises between 5 wicking yarns per linear inch and 50 wicking yarns per linear inch.

45. The anti-capillary barrier geotextile as claimed in claim 29 , wherein the anti-capillary barrier geotextile comprises 10 wicking yarns per linear inch.

46. The anti-capillary barrier geotextile as claimed in claim 29 , wherein fabric has a density in the axis containing the wicking yarn set is between about 5 yarns per linear inch and about 50 yarns per linear inch.

47. The anti-capillary barrier geotextile as claimed in claim 29 , wherein the anti-capillary barrier geotextile has a density in the axis containing the second non-wicking yarn is between about 5 yarns per linear inch and about 75 yarns per linear inch.

48. The anti-capillary barrier geotextile as claimed in claim 29 , wherein the anti-capillary barrier geotextile is a plain weave.

49. The anti-capillary barrier geotextile as claimed in claim 29 , wherein the anti-capillary barrier geotextile is a twill weave.

50. The anti-capillary barrier geotextile as claimed in claim 29 , wherein the wicking yarn is a wicking fiber, wicking monofilament, a bundle of wicking monofilaments, or a combination thereof.

51. The anti-capillary barrier geotextile as claimed in claim 29 , wherein the anti-capillary barrier geotextile is prepared by weaving, tufting, knitting, or a combination thereof.

52. The anti-capillary barrier geotextile as claimed in claim 29 , wherein the anti-capillary barrier geotextile is used with a civil structure.

53. The anti-capillary barrier geotextile as claimed in claim 52 , wherein the civil structure is a road, an embankment, or a wall.

Assignments (2)
SECURITY INTEREST Recorded Jul 30, 2021
From: NICOLON CORPORATION
To: BAYCLAYS BANK PLC, AS COLLATERAL AGENT
Reel/Frame 057038/0695 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 5, 2019
From: JONES, DAVID MICHAEL; KING, KEVIN NELSON
To: NICOLON CORPORATION D/B/A TENCATE GEOSYNTHETICS NORTH AMERICA
Reel/Frame 049387/0867 →
Continuity (2)
Provisional Application 62680774 · Jun 5, 2018
Related Publication 20190366678A1 · Dec 5, 2019