IP Library Granted Patent US 11,923,096
Granted Patent B2
US 11,923,096 · App. 16/434,682 · Granted Mar 5, 2024

Systems and methods for inspecting a machine

Inventors: Gregory Cole (West Hartford, CT); William Eakins (Bloomfield, CT); Daniel Lasko (East Granby, CT); Harshang Shah (Bloomfield, CT); Thomas Fuhlbrigge (Ellington, CT); Carlos W. Morato (Avon, CT); Biao Zhang (West Hartford, CT); Luiz Cheim (St. Charles, MO); Poorvi Patel (Ballwin, MO); Stefan Rakuff (Windsor, CT); Saumya Sharma (Enfield, CT); Nolan W. Nicholas (Granby, CT); Gregory F. Rossano (Enfield, CT); Sanguen Choi (Simsbury, CT)
Assignee: Hitachi Energy Ltd
G21C17/013G01B17/02G01J3/108G01N33/28G01R33/1215H01F27/12G01N2001/1031G01S2015/465G05D1/0038G21C17/01
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Quick Facts
Patent No.
US 11,923,096
App. No.
16/434,682
Granted
Mar 5, 2024
Kind
B2
Abstract

An inspection system for inspecting a machine includes an inspection vehicle constructed for wireless operation while submersed in a dielectric liquid medium. The inspection vehicle is self-propelled. A controller is operative to direct the activities of the inspection vehicle. A plurality of status interrogation systems is disposed on the inspection vehicle. The status interrogation systems are operative to capture inspection data regarding a plurality of inspection procedures performed on the machine.

Claims (35)

1. An inspection system for inspecting a machine, comprising:

an inspection vehicle constructed for wireless operation while submersed in a dielectric liquid medium, wherein the inspection vehicle is self-propelled;

a controller operative to direct activities of the inspection vehicle;

a plurality of status interrogation systems disposed on the inspection vehicle; and

a base station operative to wireles sly direct the activities of the inspection, wherein the controller is a part of the base station,

wherein the plurality of status interrogation systems are operative to capture inspection data regarding a plurality of inspection procedures performed on the machine,

wherein the plurality of status interrogation systems includes a magnetometer operative to quantify a magnetic field of the machine,

wherein the magnetometer is a three axis magnetometer and

wherein the plurality of status interrogation systems includes more than two microphones operative to sense sound waves associated with a partial discharge and that are disposed on the inspection vehicle.

2. The inspection system of claim 1 , further comprising a base station, wherein the controller is coupled to at least one of the status interrogation systems and operative to wireles sly transmit the captured data to the base station.

3. The inspection system of claim 1 , wherein the plurality of status interrogation systems includes an ultrasound sensor operative to measure a thickness.

4. The inspection system of claim 1 , wherein the more than two microphones comprises three microphones that are equally spaced part from each other.

5. The inspection system of claim 4 , wherein the controller is coupled to the three microphones; and wherein the controller is operative to triangulate a location of the partial discharge; or further comprising a base station, wherein the controller is operative to wirelessly transmit captured data to the base station, and wherein the base station is operative to triangulate the location of the partial discharge.

6. The inspection system of claim 1 , wherein the plurality of status interrogation systems includes an aliquot collection system operative to collect aliquot samples of the dielectric liquid medium.

7. The inspection system of claim 1 , wherein the plurality of status interrogation systems includes a mechanical sampling system operative to mechanically obtain samples within the machine.

8. The inspection system of claim 1 , wherein the plurality of status interrogation systems includes a chemical sensor operative to sense contaminants in the dielectric liquid medium.

9. The inspection system of claim 1 , wherein the plurality of status interrogation systems includes an infrared sensor operative to sense a temperature.

10. The inspection system of claim 1 , wherein the controller is a part of the inspection vehicle and operative to autonomously operate the inspection vehicle and/or the plurality of status interrogation systems.

11. A method for performing an inspection of a machine, comprising:

providing a plurality of status interrogation systems on an inspection vehicle, wherein the plurality of status interrogation systems are operative to capture inspection data regarding a plurality of inspection procedures to be performed on the machine;

immersing the inspection vehicle within a dielectric liquid medium inside a housing of the machine;

operating a base station to wirelessly direct a maneuvering of the inspection vehicle within the machine and to wireles sly direct the plurality of inspection procedures of the inspection vehicle using the plurality of status interrogation systems while immersed within the dielectric medium,

wherein the plurality of status interrogation systems includes a magnetometer, further comprising sensing a magnetic field strength in the machine using the magnetometer while the inspection vehicle is immersed within the dielectric liquid medium,

wherein the plurality of status interrogation systems includes an ultrasound sensor, further comprising measuring a transformer wall thickness while the inspection vehicle is immersed within the dielectric liquid medium using the ultrasound sensor, and

wherein the plurality of status interrogation systems includes more than two microphones operative to sense sound waves associated with a partial discharge event.

12. The method of claim 11 , further comprising determining a location of a partial discharge event within the housing using one microphone of the more than two microphones while the inspection vehicle is immersed within the dielectric liquid medium.

13. The method of any of claim 11 , wherein the plurality of status interrogation systems includes at least one of: an aliquot collection system operative to collect aliquot samples of the medium while the inspection vehicle is immersed in the dielectric liquid medium; and a mechanical sampling system operative to mechanically collect samples within the machine while the inspection vehicle is immersed within the dielectric liquid medium.

14. The method of any of claim 11 , wherein the plurality of status interrogation systems includes a chemical sensor, further comprising sensing for contaminants in the dielectric liquid medium using the chemical sensor while the inspection vehicle is immersed within the dielectric liquid medium.

15. The method of any of claim 11 , wherein the plurality of status interrogation systems includes an infrared thermometry sensor, further comprising sensing a temperature using the infrared thermometry sensor while the inspection vehicle is immersed within the dielectric liquid medium.

16. An inspection system for inspecting a machine, comprising:

an inspection vehicle constructed for operation while submersed within a dielectric liquid medium, wherein the inspection vehicle is self-propelled;

a base station operative to direct activities of the inspection vehicle, wherein the base station comprises a controller operative to direct activities of the inspection vehicle;

means for communicating between the base station and the inspection vehicle; and

a plurality of means for interrogating the status of the machine, wherein the means for interrogating are disposed on the inspection vehicle,

wherein the plurality of means for interrogating the status of the machine includes more than two microphones operative to sense sound waves associated with a partial discharge event.

Assignments (4)
MERGER Recorded Nov 9, 2023
From: HITACHI ENERGY SWITZERLAND AG
To: HITACHI ENERGY LTD
Reel/Frame 065513/0151 →
CHANGE OF NAME Recorded Dec 31, 2021
From: ABB POWER GRIDS SWITZERLAND AG
To: HITACHI ENERGY SWITZERLAND AG
Reel/Frame 058601/0692 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 4, 2020
From: COLE, GREGORY; EAKINS, WILLIAM; LASKO, DANIEL; SHAH, HARSHANG; FUHLBRIGGE, THOMAS; MORATO, CARLOS W.; ZHANG, BIAO; CHEIM, LUIZ; PATEL, POORVI; RAKUFF, STEFAN; SHARMA, SAUMYA; NICHOLAS, NOLAN W.; ROSSANO, GREGORY F.; CHOI, SANGUEN
To: ABB SCHWEIZ AG
Reel/Frame 054540/0957 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 6, 2020
From: ABB SCHWEIZ AG
To: ABB POWER GRIDS SWITZERLAND AG
Reel/Frame 052916/0001 →