IP Library Granted Patent US 11,730,199
Granted Patent B2
US 11,730,199 · App. 16/435,162 · Granted Aug 22, 2023

Cartridges for vaporizer devices

Inventors: Ariel Atkins (San Francisco, CA); Adam Bowen (San Mateo, CA); Steven Christensen (San Mateo, CA); Esteban Leon Duque (San Francisco, CA); James Monsees (San Francisco, CA)
Assignee: JUUL Labs, Inc.
A24F40/46A24F40/44A24F40/485A24F40/10A61M15/0001
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Quick Facts
Patent No.
US 11,730,199
App. No.
16/435,162
Granted
Aug 22, 2023
Kind
B2
Abstract

Cartridges for use in vaporizer or vaporization devices are disclosed herein. Vaporizer or vaporization devices, atomizer components, and methods are also disclosed herein.

Claims (30)

1. A cartridge for a vaporizer device, the cartridge comprising:

a reservoir housing including a reservoir chamber configured to selectively hold a vaporizable material; and

an atomizer in fluid communication with the reservoir chamber, the atomizer comprising,

a porous substrate configured to draw the vaporizable material from the reservoir chamber, the porous substrate comprising at least one vent extending therethrough, the at least one vent being configured to allow the passage of air into the reservoir chamber in response to the withdrawal of at least a portion of the vaporizable material from the reservoir chamber, and

at least one surface heater configured to heat at least a portion of vaporizable material drawn into the porous substrate into a vaporized vaporizable material, the at least one surface heater comprising at least one electrically conductive layer deposited on a portion of the porous substrate;

wherein the at least one vent has a first portion with a first cross-sectional area and a second portion with a second cross-sectional area that is less than the first cross-sectional area, and wherein the first portion is adjacent to the reservoir chamber and the second portion is distal to the reservoir chamber.

2. The cartridge of claim 1 , wherein the porous substrate extends from a first surface to a second surface that is opposite the first surface, and wherein at least the first surface is positioned within the reservoir chamber and the at least one electrically conductive layer is deposited on the second surface.

3. A vaporizer device, comprising:

a vaporizer body that includes a first airflow path; and

the cartridge of claim 1 that is selectively coupled to the vaporizer body, wherein at least a portion of the atomizer is exposed to the first airflow path and the at least one vent is in fluid communication with the first airflow path.

4. The vaporizer device of claim 3 , wherein the cartridge includes a second airflow path that is in fluid communication with the first airflow path.

5. A cartridge for a vaporizer device, the cartridge comprising:

a reservoir housing including a reservoir chamber configured to selectively hold a vaporizable material; and

an atomizer in fluid communication with the reservoir chamber, the atomizer comprising,

a substrate having a channel extending at least partially therethrough and a plurality of voids, the channel being configured to receive a predetermined volume of vaporizable material from the reservoir chamber at a predetermined rate, the plurality of voids being configured to draw the vaporizable material present within the channel, and

at least one surface heater that is configured to selectively heat at least a portion of the vaporizable material drawn into the plurality of voids from the channel into a vaporized vaporizable material.

6. The cartridge of claim 5 , wherein the at least one surface heater comprises at least one electrically conductive layer deposited on a portion of the substrate.

7. The cartridge of claim 5 , wherein the at least one surface heater comprises a first surface heater positioned on a first portion of the substrate, and a second surface heater positioned on a second portion of the substrate.

8. The cartridge of claim 5 , wherein the substrate has at least two spaced apart surfaces that each define a boundary of the channel.

9. The cartridge of claim 8 , wherein the substrate includes a base that extends between the at least two spaced apart surfaces, and wherein the base further defines the boundary of the channel.

10. The cartridge of claim 9 , wherein the substrate is formed as a unitary structure.

11. The cartridge of claim 5 , wherein the substrate includes first and second sidewalls that are spaced apart from one another in a first direction, and wherein the first and second sidewalls each extend from an inner surface to an outer surface, each inner surface defining a boundary of the channel.

12. The cartridge of claim 11 , wherein the substrate includes third and fourth sidewalls that are spaced apart from one another in a second direction that is opposite the first direction, and wherein the third and fourth sidewalls each extend from an inner surface to an outer surface, each inner surface defining a boundary of the channel.

13. The cartridge of claim 5 , wherein the substrate includes at least one vent extending from a first surface of the substrate to a second surface of the substrate, the second surface being opposite of the first surface.

14. The cartridge of claim 13 , wherein the at least one vent has a first portion with a first cross-sectional area and a second portion with a second cross-sectional area that is less than the first cross-sectional area.

15. The cartridge of claim 14 , wherein the first portion is adjacent to the reservoir chamber and the second portion is distal to the reservoir chamber.

16. A vaporizer device, comprising:

a vaporizer body that includes a first airflow path; and

the cartridge of claim 5 that is selectively coupled to the vaporizer body, wherein at least a portion of the atomizer is exposed to the first airflow path.

17. The vaporizer device of claim 16 , wherein the cartridge includes a second airflow path that is in fluid communication with the first airflow path.

Assignments (11)
RELEASE OF SECURITY INTEREST Recorded Oct 17, 2024
From: ALTER DOMUS (US) LLC
To: JUUL LABS, INC.; VMR PRODUCTS LLC; ENVENIO INC.
Reel/Frame 069185/0228 →
SECURITY INTEREST Recorded Dec 7, 2023
From: JUUL LABS, INC.
To: JLI NATIONAL SETTLEMENT TRUST
Reel/Frame 065800/0421 →
SECURITY INTEREST Recorded Jul 11, 2023
From: JUUL LABS, INC.; VMR PRODUCTS LLC; ENVENIO INC.
To: ALTER DOMUS (US) LLC
Reel/Frame 064252/0225 →
CORRECTIVE ASSIGNMENT TO CORRECT THE THE ASSIGNEE ADDRESS PREVIOUSLY RECORDED AT REEL: 062114 FRAME: 0196. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Dec 23, 2022
From: JUUL LABS, INC.
To: JLI NATIONAL SETTLEMENT TRUST
Reel/Frame 062214/0142 →
SECURITY INTEREST Recorded Dec 10, 2022
From: JUUL LABS, INC.
To: JLI NATIONAL SETTLEMENT TRUST
Reel/Frame 062114/0195 →
RELEASE OF SECURITY INTEREST Recorded Oct 1, 2022
From: CORTLAND CAPITAL MARKET SERVICES LLC
To: JUUL LABS, INC.
Reel/Frame 061587/0947 →
SECURITY INTEREST Recorded Sep 30, 2022
From: JUUL LABS, INC.
To: ALTER DOMUS (US) LLC
Reel/Frame 061578/0865 →
RELEASE OF SECURITY INTEREST Recorded Jun 28, 2022
From: MUFG UNION BANK, N.A.
To: JUUL LABS, INC.
Reel/Frame 060446/0261 →
PATENT SECURITY AGREEMENT Recorded Aug 18, 2020
From: JUUL LABS, INC.
To: MUFG UNION BANK, N.A.
Reel/Frame 053535/0433 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 3, 2020
From: ATKINS, ARIEL; BOWEN, ADAM; CHRISTENSEN, STEVEN; LEON DUQUE, ESTEBAN; MONSEES, JAMES
To: JUUL LABS, INC.
Reel/Frame 053379/0514 →
SECURITY INTEREST Recorded Aug 2, 2019
From: JUUL LABS, INC.
To: CORTLAND CAPITAL MARKET SERVICES LLC
Reel/Frame 049948/0881 →