IP Library Granted Patent US 11,359,449
Granted Patent B2
US 11,359,449 · App. 16/437,147 · Granted Jun 14, 2022

Controlled timing of actuated plug element and method

Inventor: John T. Hardesty (Fort Worth, TX)
Assignee: GEODYNAMICS, INC.
E21B29/02E21B33/12E21B41/00E21B47/06E21B43/26
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Quick Facts
Patent No.
US 11,359,449
App. No.
16/437,147
Granted
Jun 14, 2022
Kind
B2
Abstract

A ball for sealing a plug in a well, the ball including a body; an actuation mechanism located in the body and configured to break the body into parts; and a ball sensor located on the body and configured to activate the actuation mechanism. The ball sensor is configured to measure a parameter that is generated by a tool sensor, which is located on a downhole tool.

Claims (54)

1. A ball for sealing a plug in a well, the ball comprising:

a body;

an actuation mechanism located in the body and configured to break the body into parts; and

a ball sensor located on the body and configured to activate the actuation mechanism,

wherein the ball sensor is configured to receive a predetermined code from a tool sensor, which is located on a downhole tool, next to the body, and

wherein the downhole tool extends from a surface of the well.

2. The ball of claim 1 , wherein the ball sensor is a pressure sensor.

3. The ball of claim 1 , wherein the ball sensor is a radio-frequency receiver.

4. The ball of claim 1 , wherein the ball sensor is an optical sensor.

5. The ball of claim 1 , wherein the ball sensor is an acoustic sensor.

6. The ball of claim 1 , wherein the ball sensor is a pH sensor.

7. The ball of claim 1 , wherein the downhole tool is a coiled tubing.

8. The ball of claim 1 , further comprising:

an energetic material located inside the body and configured to break the body into parts.

9. The ball of claim 1 , wherein the ball is in contact with a frac plug.

10. The ball of claim 1 , wherein the predetermined code is an electromagnetic field.

11. A system for sealing a stage in a well, the system comprising:

a frac plug located inside the well and having a through port;

a ball seated at an upstream end of the through port and sealing the frac plug;

a first actuation mechanism located in a body of the ball and configured to break the body into parts; and

a downhole tool located outside of the ball and configured to actuate the first actuation mechanism with a predetermined code,

wherein the downhole tool extends from a surface of the well.

12. The system of claim 11 , wherein the ball includes a ball sensor and the downhole tool includes a tool sensor.

13. The system of claim 12 , wherein the tool sensor triggers the ball sensor.

14. The system of claim 12 , wherein the first actuation mechanism is actuated by a signal from the ball sensor, after the ball sensor has received a command from the tool sensor.

15. The system of claim 12 , wherein each of the ball sensor and the tool sensor is a radio-frequency sensor.

16. The system of claim 12 , wherein each of the ball sensor and the tool sensor is a pressure sensor.

17. The system of claim 12 , wherein each of the ball sensor and the tool sensor is an optical sensor.

18. The system of claim 12 , wherein each of the ball sensor and the tool sensor is an acoustic sensor.

19. The system of claim 11 , wherein the frac plug comprises a second actuation mechanism configured to break a body of the frac plug into pieces.

20. The system of claim 19 , wherein the frac plug comprises a frac sensor configured to communicate with the tool sensor.

21. The system of claim 20 , wherein the frac sensor is configured to actuate the second actuation mechanism.

22. The system of claim 11 , wherein the downhole tool is a coiled tubing.

23. A method for actuating a ball and/or plug located in a well, the method comprising:

lowering within the well a downhole tool having a tool sensor, until adjacent to the ball or the plug, wherein the tool sensor is outside the ball and wherein the downhole tool extends from a surface of the well;

actuating the tool sensor of the downhole tool;

sending a signal from the tool sensor to a corresponding sensor that is located on the ball or on the plug;

in response to the signal, actuating an actuation mechanism of the ball or the plug; and

breaking the ball or the plug into parts.

24. The method of claim 23 , wherein the ball includes a ball sensor and the plug includes a plug sensor.

25. The method of claim 24 , wherein the ball includes a first actuation mechanism and the plug includes a second actuation mechanism.

26. The method of claim 25 , wherein the first actuation mechanism is configured to be actuated by a signal from the ball sensor.

27. The method of claim 24 , wherein each of the ball sensor and the tool sensor is a radio-frequency sensor.

28. The method of claim 24 , wherein each of the ball sensor and the tool sensor is a pressure sensor.

29. The method of claim 24 , wherein each of the ball sensor and the tool sensor is an optical sensor.

30. The method of claim 24 , wherein each of the ball sensor and the tool sensor is an acoustic sensor.

31. The method of claim 24 , wherein the frac sensor is configured to actuate the second actuation mechanism.

32. The method of claim 23 , wherein the downhole tool is a coiled tubing.

33. A ball for sealing a plug in a well, the ball comprising:

a body;

an actuation mechanism located inside the body and configured to break the body into parts; and

a sensor connected to the actuation mechanism and configured to detect, during a flowback stage, a presence of a base located outside the body,

wherein the base is mounted on another plug, which is located upstream the plug and the body.

34. The ball of claim 33 , wherein the presence of the base actuates an energetic material of the actuation mechanism.

Assignments (1)
SECURITY INTEREST Recorded Apr 10, 2023
From: OIL STATES ENERGY SERVICES, L.L.C.; OIL STATES INDUSTRIES, INC.; GEODYNAMICS, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 063270/0608 →
Cited By (1)
US 12,698,705