IP Library Granted Patent US 11,005,414
Granted Patent B2
US 11,005,414 · App. 16/438,333 · Granted May 11, 2021

Solar module mounting

Inventors: Willard S. MacDonald (Lehi, UT); Gregory N. Nielson (Lehi, UT); Roger L. Jungerman (Lehi, UT)
Assignee: Vivint Solar, Inc.
H02S20/23F24S25/40F24S25/61F24S25/63F24S25/636F24S25/70H02S20/00F24S2025/601Y02B10/10Y02B10/20Y02E10/47Y02E10/50
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Quick Facts
Patent No.
US 11,005,414
App. No.
16/438,333
Granted
May 11, 2021
Kind
B2
Abstract

Embodiments of the present disclosure are related to solar module mounting systems. A system may include an adhesion sheet configured to be secured to a roof of a structure via an adhesive. The system may further include at least one clamp configured for securing at least one solar module to the adhesion sheet. Other embodiments are related to methods of attaching one or more solar modules to a structure.

Claims (16)

1. A solar module mounting system, comprising:

an adhesion sheet configured to be secured to a roof of a structure via an adhesive and without penetrating the roof, the adhesion sheet including at least one of a molded sheet and a polymer sheet, the adhesion sheet further including at least one insert configured to be positioned adjacent the roof and to receive an attachment device; and

at least one clamp configured for securing at least one solar module and coupling directly to the adhesion sheet via the insert and the attachment device without penetrating the roof, the at least one clamp comprising a snap-in tab configured to: bend in response to pressure applied by the solar module; and snap back to a default position in response to the solar module being secured;

the adhesion sheet having an area of at least 50% of an area of the at least one solar module.

2. The solar module mounting system of claim 1 , wherein the adhesion sheet includes at least one of a length and a width substantially equal to or greater than an associated dimension of the at least one solar module.

3. The solar module mounting system of claim 1 , wherein the area of the adhesion sheet is at least 90% of the area of the at least one solar module.

4. The solar module mounting system of claim 1 , wherein the adhesion sheet and the at least one clamp are configured such that a bottom surface of a frame of the at least one solar module contacts an upper surface of the adhesion sheet.

5. The solar module mounting system of claim 1 , wherein the adhesion sheet and the at least one clamp are configured such that a bottom surface of the at least one solar module contacts an upper surface of the adhesion sheet.

6. A solar module mounting system, comprising:

an adhesion sheet configured to be secured to a structure without penetrating the structure, the adhesion sheet including at least one of a molded sheet and a polymer sheet, the adhesion sheet further including at least one catch configured to secure at least one edge of a solar module and at least one tab configured to secure at least one different edge of the solar module, each of the at least one catch and the at least one tab being part of the at least one of the molded sheet and the polymer sheet, wherein the at least one catch comprises a substantially non-bending catch and the at least one tab is configured to bend in response to pressure applied by the solar module.

7. The solar module mounting system of claim 6 , wherein the adhesion sheet has an area of at least 50% of an area of the solar module.

8. The solar module mounting system of claim 6 , wherein the adhesion sheet extends from beyond a first outer edge of the solar module to beyond a second, opposite, outer edge of the solar module.

9. The solar module mounting system of claim 6 , wherein the tab comprises a snap-in tab configured to: bend from a default position in response to pressure applied by the solar module; and snap back to the default position in response to the solar module being secured.

10. The solar module mounting system of claim 6 , wherein the adhesion sheet includes at least one of a length and a width substantially equal to or greater than an associated dimension of the solar module.

11. The solar module mounting system of claim 6 , further comprising a compliant material coupled to at least a portion of the adhesion sheet and configured to be positioned between the adhesion sheet and the solar module.

12. The solar module mounting system of claim 6 , wherein the adhesion sheet includes at least one standoff positioned between the structure and the solar module.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 12, 2019
From: MACDONALD, WILLARD S.; NIELSON, GREGORY N.; JUNGERMAN, ROGER L.
To: VIVINT SOLAR, INC.
Reel/Frame 049444/0480 →
Continuity (3)
Continuation 15265110 · Sep 14, 2016
Provisional Application 62218360 · Sep 14, 2015
Related Publication 20190334472A1 · Oct 31, 2019
Cited By (5)
US 12,231,076 US 12,286,994 US 12,339,040 US 12,368,405 US 12,435,906