IP Library Granted Patent US 10,889,542
Granted Patent B2
US 10,889,542 · App. 16/438,517 · Granted Jan 12, 2021

Process for preparing electron deficient olefins

Inventors: Cormac Duffy (Dundalk, IE); Marisa Phelan (Roscrea, IE); Barry Burns (Dublin, IE)
Assignee: Henkel IP & Holding GmbH
C07C253/30B01J31/0227C07C255/19C07C255/23B01J2231/341B01J2531/38
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Quick Facts
Patent No.
US 10,889,542
App. No.
16/438,517
Granted
Jan 12, 2021
Kind
B2
Abstract

This invention relates to a process for preparing electron deficient olefins, such as 2-cyanoacrylates, using an acid catalyzed two-step process including a transesterification reaction followed by a Knoevenagel condensation reaction.

Claims (20)

1. A one-pot process for the preparation of a cyanoacrylate, steps of which comprise:

(a) reacting the ester of cyanoacetic acid and an alcohol, in the presence of a catalyst comprising a lanthanide element, wherein the lanthanide element comprises ytterbium, and wherein the alcohol is present in an amount of from 0.5 equivalents to 2 equivalents relative to said ester, under appropriate conditions and for a time sufficient to yield a cyanoacetate different from the ester of cyanoacetic acid;

(b) reacting the so-formed cyanoacetate from step (a) with a source of aldehyde selected from the group consisting of formaldehyde, paraformaldehyde, formalin, 1,3,5-trioxane, methylene diacetate, dimethoxymethane, and acrolein in the presence of a catalyst comprising a lanthanide element, wherein the lanthanide element comprises ytterbium, under appropriate conditions and for a time sufficient to yield a cyanoacrylate; and

(c) optionally, separating from the reaction mixture the so-formed cyanoacrylate to be substantially free from the ester of the cyanoacetic acid, the alcohol, the catalyst(s) and/or the cyanoacetate, and by-products.

2. A one-pot process for the preparation of an electron deficient olefin, steps of which comprise:

(a) providing as reactants:

(i) a 2-electron withdrawing group-substituted methylene compound embraced by:

wherein EWG represents an electron withdrawing group selected from the group consisting of cyano, halogens, nitro, isocyanate, sulfoxide and phosphine oxide; and R here represents straight chain, branched, cyclic or fused C 1-20 alkyl, C 2-20 alkenyl, C 2-20 alkynyl, and C 6-20 aryl or C 7-20 alkaryl, with or without substitution or interruption by one or more heteroatoms; and

(ii) an alcohol;

wherein the alcohol is present in an amount of from 0.5 equivalents to 2 equivalents relative to the 2-electron withdrawing group-substituted methylene compound;

(b) reacting the 2-electron withdrawing group-substituted methylene compound and the alcohol in the presence of a catalyst comprising a lanthanide element or a transition element, under appropriate conditions and for a time sufficient to yield an electron deficient olefin precursor embraced by:

wherein EWG represents an electron withdrawing group selected from the group consisting of cyano, halogens, nitro, isocyanate, sulfoxide and phosphine oxide; and R here represents straight chain, branched, cyclic or fused C 1-20 alkyl, C 2-20 alkenyl, C 2-20 alkynyl, and C 6-20 aryl or C 7-20 alkaryl, with or without substitution or interruption by one or more heteroatoms, provided it is different from R in step (a)(i);

(c) reacting the electron deficient olefin precursor and a source of aldehyde selected from the group consisting of formaldehyde, paraformaldehyde, formalin, 1,3,5-trioxane, methylene diacetate, dimethoxymethane, and acrolein in the presence of a catalyst comprising a lanthanide element wherein the lanthanide element comprises ytterbium, under appropriate conditions and for a time sufficient to yield an electron deficient olefin; and

(d) optionally, separating from the reaction mixture the so-formed electron deficient olefin to be substantially free from the reactants and by-products.

3. The one-pot process of claim 1 , wherein the catalyst comprising a lanthanide element has one or more ligands bound to the element(s).

4. The one-pot process of claim 3 , wherein the one or more ligands is selected from halogens, triflates, nitrates, mesylates or tosylates.

5. The one-pot process of claim 1 , wherein the alcohol is any mono-, di- or multi-functional hydroxyl compound.

6. The one-pot process of claim 1 , wherein the alcohol is any mono-, di- or multi-functional C 1-20 alkanol, C 2-20 alkenol, C 2-20 alkynol.

7. The one-pot process of claim 1 , wherein the alcohol is an aromatic alcohol.

8. The one-pot process of claim 1 , wherein the alcohol is phenol or benzyl alcohol.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 9, 2022
From: HENKEL IP & HOLDING GMBH
To: HENKEL AG & CO. KGAA
Reel/Frame 059357/0267 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 8, 2020
From: DUFFY, CORMAC; PHELAN, MARISA; BURNS, BARRY N.
To: HENKEL IRELAND OPERATIONS AND RESEARCH LIMITED
Reel/Frame 054572/0743 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 8, 2020
From: HENKEL IRELAND OPERATIONS AND RESEARCH LIMITED
To: HENKEL IP & HOLDING GMBH
Reel/Frame 054572/0789 →