IP Library Granted Patent US 11,289,742
Granted Patent B2
US 11,289,742 · App. 16/456,872 · Granted Mar 29, 2022

Method and system for dynamic battery charge rate adaptation

Inventors: Devan J. Lippman (Cumberland, RI); Francisco Faria (Lincoln, RI)
Assignee: Zebra Technologies Corporation
H01M10/443H02J7/007H02J7/007194H01M10/486
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Quick Facts
Patent No.
US 11,289,742
App. No.
16/456,872
Granted
Mar 29, 2022
Kind
B2
Abstract

A method of charging a battery in an electronic device includes: supplying electrical power to the battery at a charge rate equal; determining if a battery temperature exceeds an adaptive temperature threshold; responsive to the battery temperature exceeding the adaptive temperature threshold: determining a rate of change of the battery temperature; obtaining a charge rate adjustment based on the rate of change; and modifying the charge rate by the charge rate adjustment.

Claims (39)

1. A method of charging a battery in an electronic device, the method comprising:

supplying electrical power to the battery at a charge rate;

determining if a battery temperature exceeds an adaptive temperature threshold;

responsive to the battery temperature exceeding the adaptive temperature threshold:

determining a rate of change of the battery temperature;

obtaining a charge rate adjustment based on the rate of change;

modifying the charge rate by the charge rate adjustment; and

wherein the rate of change of the battery temperature is a second order rate of change, and wherein modifying the charge rate by the charge rate adjustment includes incrementing or decrementing the charge rate according to a sign of the second order rate of change.

2. The method of claim 1 , further comprising retrieving maximum operating parameters from the battery, wherein an initial value for the charge rate is generated based on the maximum operating parameters.

3. The method of claim 1 , further comprising retrieving a maximum operating temperature from the battery, wherein a value for the adaptive temperature threshold is generated based on the maximum operating temperature.

4. The method of claim 3 , wherein generating the adaptive temperature threshold comprises subtracting a first predefined buffer from the maximum operating temperature.

5. The method of claim 4 , further comprising:

determining whether the battery temperature exceeds an upper threshold; and

when the battery temperature exceeds the upper threshold, interrupting charging of the battery.

6. The method of claim 5 , further comprising:

generating the upper threshold based on the maximum operating temperature.

7. The method of claim 6 , wherein generating the upper threshold includes subtracting a second predefined buffer from the maximum operating temperature, wherein the second predefined buffer is smaller than the first predefined buffer.

8. The method of claim 1 , wherein the electronic device is one of an encoding device and a charging cradle.

9. An electronic device, comprising:

a power supply;

an interface configured to connect to a battery;

a charge controller connected to the power supply and the interface, the charge controller configured to:

control the power supply to supply electrical power to the battery via the interface at a charge rate;

determine if a battery temperature exceeds an adaptive temperature threshold;

responsive to the battery temperature exceeding the adaptive temperature threshold:

determine a rate of change of the battery temperature;

obtain a charge rate adjustment based on the rate of change;

modify the charge rate by the charge rate adjustment; and

wherein the rate of change of the battery temperature is a second order rate of change, and wherein the charge controller is further configured, in order to modify the charge rate by the charge rate adjustment, to increment or decrement the charge rate according to a sign of the second order rate of change.

10. The electronic device of claim 9 , wherein the charge controller is further configured to retrieve maximum operating parameters from the battery, wherein an initial value for the charge rate is generated based on the maximum operating parameters.

11. The electronic device of claim 9 , wherein the charge controller is further configured to retrieve a maximum operating temperature from the battery, wherein a value for the adaptive temperature threshold is generated based on the maximum operating temperature.

12. The electronic device of claim 11 , wherein the charge controller is further configured, in order to generate the adaptive temperature threshold, to subtract a first predefined buffer from the maximum operating temperature.

13. The electronic device of claim 12 , wherein the charge controller is further configured to:

determine whether the battery temperature exceeds an upper threshold; and

when the battery temperature exceeds the upper threshold, interrupt charging of the battery.

14. The electronic device of claim 13 , wherein the charge controller is further configured to:

generate the upper threshold based on the maximum operating temperature.

15. The electronic device of claim 14 , wherein the charge controller is further configured, in order to generate the upper threshold, to subtract a second predefined buffer from the maximum operating temperature, wherein the second predefined buffer is smaller than the first predefined buffer.

16. The electronic device of claim 9 , comprising one of an encoding device and a charging cradle.

Assignments (3)
RELEASE OF SECURITY INTEREST - 364 - DAY Recorded Mar 5, 2021
From: JPMORGAN CHASE BANK, N.A.
To: ZEBRA TECHNOLOGIES CORPORATION; LASER BAND, LLC; TEMPTIME CORPORATION
Reel/Frame 056036/0590 →
SECURITY INTEREST Recorded Sep 1, 2020
From: ZEBRA TECHNOLOGIES CORPORATION; LASER BAND, LLC; TEMPTIME CORPORATION
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 053841/0212 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 12, 2019
From: LIPPMAN, DEVAN J.; FARIA, FRANCISCO
To: ZEBRA TECHNOLOGIES CORPORATION
Reel/Frame 050360/0302 →