IP Library Granted Patent US 11,239,379
Granted Patent B2
US 11,239,379 · App. 16/456,915 · Granted Feb 1, 2022

Solar cell and method for manufacturing the same

Inventors: Jungmin Ha (Seoul, KR); Sungjin Kim (Seoul, KR); Juhwa Cheong (Seoul, KR); Junyong Ahn (Seoul, KR); Hyungwook Choi (Seoul, KR); Wonjae Chang (Seoul, KR); Jaesung Kim (Seoul, KR)
Assignee: LG ELECTRONICS INC.
H01L31/022433H01L31/0201H01L31/02167H01L31/02168H01L31/022425H01L31/03685H01L31/077H01L31/0747H01L31/1824H01L31/1864H01L31/1868Y02E10/50
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Quick Facts
Patent No.
US 11,239,379
App. No.
16/456,915
Granted
Feb 1, 2022
Kind
B2
Abstract

A solar cell can include a silicon substrate; a tunnel layer disposed on a first surface of the silicon substrate, the tunnel layer including a dielectric material; a polycrystalline silicon layer disposed on the tunnel layer; a dielectric layer disposed on the polycrystalline silicon layer; and an electrode penetrating through the dielectric layer and directly contacting with the polycrystalline silicon layer, wherein the polycrystalline silicon layer includes a metal crystal region positioned at a region where the polycrystalline silicon layer contacts the electrode, and wherein the metal crystal region includes a plurality of metal crystals, the plurality of metal crystals including a metal material same as a metal material included in the electrode.

Claims (29)

1. A solar cell, comprising:

a silicon substrate;

a tunnel layer disposed on a first surface of the silicon substrate, the tunnel layer including a dielectric material;

a polycrystalline silicon layer disposed on the tunnel layer;

a dielectric layer disposed on the polycrystalline silicon layer; and

an electrode penetrating through the dielectric layer and directly contacting with the polycrystalline silicon layer,

wherein the polycrystalline silicon layer includes a metal crystal region positioned at a region where the polycrystalline silicon layer contacts the electrode,

wherein the metal crystal region includes a plurality of metal crystals, the plurality of metal crystals including a metal material same as a metal material included in the electrode,

wherein the electrode includes a plurality of finger electrodes extending in a first direction and a bus electrode extending in a second direction crossing the first direction, and

wherein an amount of glass frit per unit volume in the plurality of finger electrodes is less than an amount of glass frit per unit volume in the bus electrode.

2. The solar cell according to claim 1 , wherein the plurality of metal crystals include a contact metal crystal directly contacting with the electrode.

3. The solar cell according to claim 1 , wherein the plurality of metal crystals include an inner metal crystal positioned at an inside of the polycrystalline silicon layer, the inner metal crystal being spaced apart from the electrode.

4. The solar cell according to claim 1 , wherein the plurality of metal crystals are positioned in a portion of the polycrystalline silicon layer that is closer to the electrode than the tunnel layer.

5. The solar cell according to claim 1 , wherein the metal crystal region is positioned at a depth within ⅔ of a thickness of the polycrystalline silicon layer from a surface of the polycrystalline silicon layer.

6. The solar cell according to claim 1 , wherein the plurality of metal crystals are positioned at a region where the polycrystalline silicon layer contacts the electrode.

7. The solar cell according to claim 1 , wherein the tunnel layer is free of metal crystals.

8. The solar cell according to claim 1 , wherein at least a part of the electrode protrudes into the polycrystalline silicon layer.

9. The solar cell according to claim 1 , further comprising:

a doping region formed at a second surface of the silicon substrate by a diffusion of a dopant; and

another electrode connected to the doping region.

10. The solar cell according to claim 1 ,

wherein a first region of the polycrystalline silicon layer directly contacts with the plurality of finger electrodes and includes a portion of the plurality of metal crystals, and

wherein a second region of the polycrystalline silicon layer directly contacts with the bus electrode and is spaced apart from the plurality of metal crystals.

11. The solar cell according to claim 1 , wherein the electrode includes a metal material and a glass frit.

12. The solar cell according to claim 1 , wherein an amount of the metal material per unit volume in the plurality of finger electrodes is greater than an amount of the metal material per unit volume in the bus electrode.

13. The solar cell according to claim 1 , wherein at least a part of the electrode protrudes into the polycrystalline silicon layer, and

wherein a degree that the plurality of finger electrodes protrude into the polycrystalline silicon layer is greater than a degree that the bus electrode protrudes into the polycrystalline silicon layer.

14. The solar cell according to claim 1 , wherein the plurality of finger electrodes penetrate through the dielectric layer and protrude into the polycrystalline silicon layer, and

wherein the bus electrode is spaced apart from the polycrystalline silicon layer on the dielectric layer.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 18, 2024
From: SHANGRAO XINYUAN YUEDONG TECHNOLOGY DEVELOPMENT CO., LTD.
To: TRINA SOLAR CO., LTD.
Reel/Frame 066802/0483 →
CHANGE OF NAME Recorded Dec 19, 2023
From: SHANGRAO JINKO SOLAR TECHNOLOGY DEVELOPMENT CO., LTD
To: SHANGRAO XINYUAN YUEDONG TECHNOLOGY DEVELOPMENT CO. LTD
Reel/Frame 066078/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 18, 2022
From: HA, JUNGMIN; KIM, SUNGJIN; CHEONG, JUHWA; AHN, JUNYONG; CHOI, HYUNGWOOK; CHANG, WONJAE; KIM, JAESUNG
To: LG ELECTRONICS INC.
Reel/Frame 061448/0929 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 29, 2022
From: LG ELECTRONICS INC.
To: SHANGRAO JINKO SOLAR TECHNOLOGY DEVELOPMENT CO., LTD
Reel/Frame 061572/0487 →
Priority Claims (2)
KR 10-2014-0168624 · Nov 28, 2014 · national
KR 10-2015-0122846 · Aug 31, 2015 · national
Continuity (5)
Continuation 16250463 · Jan 17, 2019
Continuation 15995701 · Jun 1, 2018
Continuation 15643180 · Jul 6, 2017
Continuation 14953264 · Nov 27, 2015
Related Publication 20190319140A1 · Oct 17, 2019