Single-ply, non-corrugated materials suitable for decorative wrapping
A material for decorative wrap including a sheet of non-corrugated material having a first side, a second side, a first edge, and a second edge; a plurality of scores formed into the first side extending from the first edge to the second edge; and a plurality of scores formed into the second side extending from the first edge to the second edge. The plurality of scores formed into the first side and the plurality of scores formed into the second side may alternate such that every other score is formed into the first side and the remaining scores are formed into the second side. Each score formed into the first and second sides may extend substantially perpendicular to at least one of the first and second edges.
1. A method for manufacturing a decorative wrap, the method comprising:
receiving a sheet of single-ply non-corrugated material having a first side, a second side, a first edge, and a second edge;
forming a plurality of scores into the first side, each score extending for at least a portion of the distance between the first edge and the second edge; and
forming a plurality of scores into the second side, each score extending for at least a portion of the distance between the first edge and the second edge;
wherein the steps of forming the plurality of scores into the first side and forming the plurality of scores into the second side are performed by deforming the single-ply non-corrugated material to impart stiffness to the non-corrugated material.
2. The method of claim 1 , further comprising printing a graphic or text on the first side.
3. The method of claim 2 , further comprising printing a graphic or text on the second side.
4. The method of claim 2 , wherein the steps of forming a plurality of scores into the first side, forming a plurality of scores into the second side, and printing a graphic or text on the first side are completed during a same set of operations performed by machine without human intervention between the operations.
5. The method of claim 4 , further comprising rolling the single-ply non-corrugated material to form a roll of the non-corrugated material.
6. The method of claim 2 , wherein printing the graphic or text is done before forming a plurality of scores into the first side.
7. The method of claim 1 , wherein the sheet of single-ply non-corrugated material is paper-based.
8. The method of claim 1 , further comprising spacing the plurality of scores on the first and second sides to provide a plurality of scored locations at which the sheet of single-ply non-corrugated material can be selectively folded to form a corner in the single-ply non-corrugated material.
9. The method of claim 1 , wherein the sheet of single-ply non-corrugated material has a third edge and a fourth edge opposite one another and perpendicular to the first edge and the second edge, and wherein forming a plurality of scores into the first side and forming a plurality of scores into the second side is alternated over a distance between the third edge and the fourth edge to form every other score into the first side and the remaining scores into the second side.
10. The method of claim 1 , wherein forming a plurality of scores into the first side or forming a plurality of scores into the second side includes forming a subset of the plurality of scores as a continuous indentation extending from the first edge to the second edge.
11. The method of claim 1 , further comprising adding an embellishment to the first side, wherein adding the embellishment to the first side is done before forming a plurality of scores into the first side.
12. The method of claim 1 , further comprising coating at least one of the first side and the second side with a laminate.
13. The method of claim 1 , wherein forming a plurality of scores into the first side comprises forming a plurality of scores into the first side in a direction substantially perpendicular to at least one of the first and second edges, and forming a plurality of scores into the second side comprises forming a plurality of scores into the second side in a direction substantially perpendicular to at least one of the first and second edges.
14. The method of claim 1 , wherein forming a plurality of scores into the first side comprises forming a plurality of scores into the first side in a direction that is not perpendicular to at least one of the first and second edges, and forming a plurality of scores into the second side comprises forming a plurality of scores into the second side in a direction that is not perpendicular to at least one of the first and second edges.
15. A method for manufacturing a decorative wrap, the method comprising:
receiving a sheet of single-ply non-corrugated material having a first side, a second side, a first edge, and a second edge;
forming a plurality of scores into the first side, each score extending for at least a portion of the distance between the first edge and the second edge; and
forming a plurality of scores into the second side, each score extending for at least a portion of the distance between the first edge and the second edge;
wherein the plurality of scores in the first side alternate with the plurality of scores in the second side; and
wherein the steps of forming the plurality of scores into the first side is performed by deforming the single-ply non-corrugated material to impart stiffness to the single-ply non-corrugated material.
16. The method of claim 15 , further comprising rolling the sheet of single-ply non-corrugated material to form a roll of the non-corrugated material.