IP Library Granted Patent US 11,223,342
Granted Patent B2
US 11,223,342 · App. 16/466,724 · Granted Jan 11, 2022

Bulk acoustic wave sensor having an overmoded resonating structure

Inventors: Kevin McCarron (Bend, OR); Rick Morton (Bend, OR)
Assignee: Qorvo US, Inc.
H03H9/175G01N29/022G01N29/036G01N29/222H03H3/02H03H9/02078G01N2291/0426H03H2003/025
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,223,342
App. No.
16/466,724
Granted
Jan 11, 2022
Kind
B2
Abstract

A bulk acoustic wave sensor includes a delay layer. The sensor includes an acoustic mirror and a base resonator. The base resonator includes a piezoelectric layer and two electrodes. One or more delay layers are disposed adjacent to the base resonator. A delay layer may be disposed between the base resonator and the acoustic mirror, a delay layer may be disposed on the base resonator opposite to the acoustic mirror, or both. Each delay section is formed of high quality-factor material. The sensor may define a resonant frequency, and the thickness of each delay section may be an integer multiple of half-wavelengths of the resonant frequency.

Claims (49)

1. A bulk acoustic wave sensor comprising an overmoded resonating structure, the resonating structure comprising:

a base resonator comprising a piezoelectric layer, a first electrode disposed on a first surface of the piezoelectric layer, a second electrode disposed on a second surface of the piezoelectric layer opposite to the first side;

an acoustic delay layer adjacent to the base resonator, wherein the acoustic delay layer defines a delay layer thickness configured to provide multiple resonance modes in the resonating structure; and

an acoustic mirror layer adjacent to the base resonator or the acoustic delay layer.

2. The sensor of claim 1 , wherein the acoustic delay layer comprises a high quality-factor material with low acoustic loss.

3. The sensor of claim 1 , wherein the resonating structure defines a base resonator thickness equal to one predetermined wavelength and the delay layer thickness is a non-negative integer multiple of one half-wavelength of the predetermined wavelength.

4. The sensor of claim 3 , wherein the delay layer thickness is one half-wavelength.

5. The sensor of claim 1 , wherein the delay layer thickness is equal to at least 200 half-wavelengths.

6. The sensor of claim 1 , wherein the delay layer thickness provides an Q multiplier factor of at least 3.

7. The sensor of claim 1 , wherein the acoustic delay layer comprises: aluminum oxide, aluminum nitride, zinc oxide, silicon carbide, silicon dioxide, or carbon.

8. The sensor of claim 1 , wherein the acoustic mirror layer comprises alternating layers of material.

9. The sensor of claim 1 , further comprising a substrate disposed adjacent to the acoustic mirror layer opposite to the base resonator.

10. The sensor of claim 9 , wherein the substrate comprises a semiconductor material.

11. The sensor of claim 1 , wherein the acoustic delay layer is disposed between the base resonator and the acoustic mirror layer.

12. The sensor of claim 11 , further comprising another acoustic delay layer disposed on the base resonator opposite to the acoustic mirror layer.

13. The sensor of claim 1 , wherein the acoustic delay layer is disposed on the base resonator opposite to the acoustic mirror layer.

14. A sensing system comprising:

a microfluidic channel configured to receive a sample liquid; and

a bulk acoustic wave sensor having a surface that defines at least a portion of the microfluidic channel, the sensor comprising a resonating structure comprising:

a base resonator comprising a first electrode, a second electrode, and a piezoelectric layer disposed between the electrodes;

an acoustic delay layer disposed adjacent to the base resonator, wherein the acoustic delay layer defines a delay layer thickness configured to provide multiple resonance modes in the resonating structure; and

an acoustic mirror layer disposed adjacent to the base resonator or the acoustic delay layer.

15. The sensing system of claim 14 , wherein the sensor comprises an insulating layer between the microfluidic channel and the second electrode.

16. The sensing system of claim 15 , further comprising a detection platform operatively coupled to the sensor to receive resonator data.

17. The sensing system of claim 16 , wherein the detection platform is removably coupled to the sensor.

18. A thin-film method of making a resonating structure, the method comprising:

providing a substrate;

depositing an acoustic mirror layer on the substrate; and

depositing an acoustic delay layer and a base resonator on the acoustic mirror layer in either order,

wherein the acoustic delay layer is deposited at a thickness configured to provide multiple resonance modes in the resonating structure.

19. The sensing system of claim 15 , comprising functional material disposed on the insulating layer.

20. A bulk acoustic wave sensor comprising an overmoded resonating structure, the resonating structure comprising:

a base resonator comprising a piezoelectric layer, a first electrode disposed on a first surface of the piezoelectric layer, a second electrode disposed on a second surface of the piezoelectric layer opposite to the first side;

an acoustic mirror layer;

a first acoustic delay layer between the base resonator and the acoustic mirror layer; and

a second acoustic delay layer disposed on the base resonator opposite to the acoustic mirror layer.

21. A sensing system comprising:

a microfluidic channel configured to receive a sample liquid; and

a bulk acoustic wave sensor having a surface that defines at least a portion of the microfluidic channel, the sensor comprising a resonating structure comprising:

a base resonator comprising a first electrode, a second electrode, and a piezoelectric layer disposed between the electrodes;

an acoustic mirror layer;

a first acoustic delay layer between the base resonator and the acoustic mirror layer; and

a second acoustic delay layer disposed on the base resonator opposite to the acoustic mirror layer.

22. A thin-film method of making a resonating structure, the method comprising:

providing a substrate;

depositing an acoustic mirror layer on the substrate; and

depositing a first acoustic delay layer on the acoustic mirror layer;

depositing a base resonator on the first acoustic delay layer; and

depositing a second acoustic delay layer on the base resonator.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 4, 2023
From: QORVO BIOTECHNOLOGIES, LLC
To: QORVO US, INC.
Reel/Frame 065124/0556 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 17, 2019
From: MCCARRON, KEVIN; MORTON, RICK
To: QORVO US, INC.
Reel/Frame 049481/0850 →
Continuity (2)
Provisional Application 62430993 · Dec 7, 2016
Related Publication 20190341907A1 · Nov 7, 2019