IP Library Granted Patent US 11,633,233
Granted Patent B2
US 11,633,233 · App. 16/467,824 · Granted Apr 25, 2023

Surgical system for cutting an anatomical structure according to at least one target cutting plane

Inventors: Stéphane Lavallee (Saint Martin d'Uriage, FR); Daniel Girardeau-Montaut (Grenoble, FR); Hervé Collet (Chatenay, FR); Anthony Leandri (Crolles, FR); Nicolas Demanget (Saint-Egrève, FR)
Assignee: Orthotaxy S.A.S.
A61B18/20A61B17/00A61B17/142A61B34/20A61B34/30B25J15/0408A61B2034/2051A61B2034/2055
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Quick Facts
Patent No.
US 11,633,233
App. No.
16/467,824
Granted
Apr 25, 2023
Kind
B2
Abstract

The invention relates to a surgical system for cutting an anatomical structure (F, T) of a patient according to at least one target plane defined in a coordinate system of the anatomical structure, comprising: (i) a robotic device ( 100 ) comprising: —an end effector ( 2 ), —an actuation unit ( 4 ) having at least three motorized degrees of freedom, configured for adjusting a position and orientation of the end effector ( 2 ) relative to each target plane, —a passive planar mechanism ( 24 ) connecting the terminal part ( 40 ) of the actuation unit ( 4 ) to the end effector ( 2 ); (ii) a tracker ( 203 ) rigidly attached to the end effector ( 2 ), (iii) a tracking unit ( 200 ) configured to determine in real time the pose of the end effector ( 2 ) with respect to the coordinate system of the anatomical structure, a control unit ( 300 ) configured to determine the pose of the end effector with respect to the target plane and to control the actuation unit so as to bring the cutting plane into alignment with the target plane.

Claims (50)

1. A computer-assisted surgical system, comprising:

an end effector having an attached tracker;

an actuation unit for adjusting a position and orientation of the end effector, wherein the actuation unit has at least three motorized degrees of freedom;

a passive planar mechanism connecting the actuation unit to the end effector; and

a control unit configured to:

determine a pose of the end effector using data from sensing of the tracker;

determine a cutting plane based on the pose of the end effector;

compare the cutting plane to a target plane for an anatomical structure of a patient; and

control the actuation unit to bring the cutting plane into alignment with the target plane.

2. The computer-assisted surgical system of claim 1 , wherein the cutting plane is parallel to a plane of the planar mechanism.

3. The computer-assisted surgical system of claim 1 , wherein the cutting plane is orthogonal to a plane of the planar mechanism.

4. The computer-assisted surgical system of claim 1 , wherein the end effector comprises a surgical saw comprising a saw blade configured to oscillate within the cutting plane.

5. The computer-assisted surgical system of claim 1 , wherein the end effector comprises a burr, a laser, a high-pressure water jet, a scalpel, or a lancet.

6. The computer-assisted surgical system of claim 1 , further comprising a passive lockable articulated arm holding the actuation unit.

7. The computer-assisted surgical system of claim 1 , wherein the planar mechanism comprises at least two segments connected by a joint which defines an articulation axis between the segments.

8. The computer-assisted surgical system of claim 7 , further comprising an encoder, wherein the joint is associated with the encoder for determining a position of each segment.

9. The computer-assisted surgical system of claim 7 , further comprising a locking system to lock the joint in position.

10. The computer-assisted surgical system of claim 7 , further comprising stops configured to limit a range of rotation of the segments around the joint.

11. The computer-assisted surgical system of claim 10 , wherein the stops are bulges extending radially outwardly from the joint.

12. The computer-assisted surgical system of claim 7 , further comprising a locking system for locking the end effector to the actuation unit in a rest position.

13. The computer-assisted surgical system of claim 1 , further comprising a locking system for locking the end effector to the actuation unit in a rest position.

14. The computer-assisted surgical system of claim 13 , wherein the locking system comprises a support coupled between the actuation unit and an intermediate part attached to the end effector.

15. The computer-assisted surgical system of claim 14 , wherein the support comprises:

an opening for receiving a protrusion from the intermediate part.

16. The computer-assisted surgical system of claim 14 , wherein the support comprises a magnet or an electromagnet for reversibly engaging a magnetic element of the intermediate part.

17. A method of using the computer-assisted surgical system of claim 1 , comprising:

determining poses of the actuation unit, the end effector, and the anatomical structure using localization information provided by a tracking unit;

computing a deviation between the cutting plane and the target plane; and

if the deviation is less than a threshold, allowing operation of the end effector; and

if the deviation is greater than or equal to the threshold, not allowing operation of the end effector.

18. The method of claim 17 , further comprising, if the deviation is greater than or equal to the threshold:

projecting the cutting plane and the target plane in a coordinate system of the actuation unit;

computing a transformation between a plane of the planar mechanism and the cutting plane;

updating the target plane with the transformation;

computing a new attitude of the actuation unit to align the cutting plane with the updated target plane; and

moving the actuation unit to bring the cutting plane into alignment with the updated target plane.

19. The method of claim 18 , further comprising:

after moving the actuation unit, determining poses of the actuation unit, the end effector, and the anatomical structure;

computing a deviation between the cutting plane and the updated target plane; and

if the deviation is less than a threshold, allowing operation of the end effector.

20. A computer-assisted surgical system, comprising:

an end effector having an attached tracker;

an actuation unit for adjusting a position and orientation of the end effector, wherein the actuation unit has at least three motorized degrees of freedom;

a passive planar mechanism connecting the actuation unit to the end effector;

a locking system for locking the end effector to the actuation unit in a rest position; and

a control unit configured to:

determine a pose of the end effector using data from sensing of the tracker;

determine a cutting plane based on the pose of the end effector;

compare the cutting plane to a target plane for an anatomical structure of a patient; and

control the actuation unit to bring the cutting plane into alignment with the target plane, wherein the control unit is configured to allow movement of the actuation unit only if the rest position is detected.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 28, 2021
From: DEPUY IRELAND UNLIMITED COMPANY
To: ORTHOTAXY S.A.S.
Reel/Frame 057007/0672 →
CORRECTIVE ASSIGNMENT TO CORRECT THE DEFECTIVE ASSIGNMENT AND REPLACE WITH CORRECTIVE ASSIGNMENT PREVIOUSLY RECORDED ON REEL 050368 FRAME 0129. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNOR HEREBY CONFIRMS THE ASSIGNOR'S INTEREST. Recorded Sep 18, 2019
From: ORTHOTAXY S.A.S.
To: DEPUY IRELAND UNLIMITED COMPANY
Reel/Frame 050411/0234 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 13, 2019
From: LAVALLEE, STEPHANE; DEMANGET, NICOLAS; COLLET, HERVE; GIRARDEAU-MONTAUT, DANIEL; LEANDRI, ANTHONY
To: ORTHOTAXY S.A.S.
Reel/Frame 050368/0008 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 13, 2019
From: ORTHOTAXY S.A.S.
To: DEPUY IRELAND UNLIMITED COMPANY
Reel/Frame 050368/0129 →
Priority Claims (4)
EP 16306645 · Dec 8, 2016 · regional
EP 16306646 · Dec 8, 2016 · regional
WO PCT/EP2017/077370 · Oct 25, 2017 · international
WO PCT/EP2017/081803 · Dec 7, 2017 · international
Continuity (1)
Related Publication 20220047329A1 · Feb 17, 2022
Cited By (1)
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