METHOD AND APPARATUS FOR PUFFING GRAIN
There is provided an apparatus ( 100 ) and method ( 200 ) of puffing grain food. The puffing chamber is pre-heated, and the moisture loss from the grain food during the puffing process is determined and the temperature controlled based on the determined moisture loss, until a desired end moisture content of the puffed grain food is obtained.
1 . A method for producing a puffed grain food, the method comprising:
placing a grain food to be puffed into a puffing apparatus, the grain food having a predetermined initial moisture content;
determining a moisture loss or rate of moisture loss from the grain food in the puffing apparatus; based on a weight loss of the grain food being puffed; and
controlling a temperature of the puffing apparatus based on the determined moisture loss or rate of moisture loss from the grain food and the predetermined initial moisture content, thereby producing puffed grain food having a predetermined end moisture content.
2 . The method of claim 1 , wherein the temperature of the puffing apparatus is controlled until the predetermined end moisture content is obtained.
3 . The method of claim 1 , wherein the rate of moisture loss is determined.
4 . The method of claim 3 , wherein controlling the temperature of the puffing apparatus comprises one or more of:
decreasing the temperature when the rate of moisture loss exceeds a predetermined rate of moisture loss;
increasing the temperature when the rate of moisture loss is below a predetermined rate of moisture loss; and
maintaining the temperature when the rate of moisture loss corresponds to a predetermined rate of moisture loss.
5 . The method of claim 3 , wherein the steps of determining a rate of moisture loss from the grain food, and controlling the temperature of the puffing apparatus based on the determined rate of moisture loss from the grain food, are repeated until the determined rate of moisture loss corresponds to a predetermined rate of moisture loss.
6 . The method of claim 3 , wherein the rate of moisture loss is determined by monitoring the weight of the grain food over time or by monitoring the humidity within the puffing apparatus over time.
7 . The method of claim 1 , wherein the grain food comprises a cereal grain or a pellet of grain flour dough.
8 . The method of claim 1 , wherein the grain food to be puffed is pre-treated with one or more of steam, water and heat until the predetermined initial moisture content is obtained.
9 . The method of claim 16 , wherein the puffing apparatus is pre-heated based on the predetermined initial moisture content.
10 . The method of claim 16 , wherein the puffing apparatus is pre-heated to a temperature of at least 140° C.
11 . The method of claim 16 , wherein the puffing apparatus is pre-heated at a predetermined power input for a predetermined period of time.
12 . An apparatus for puffing grain food, the device comprising:
a puffing chamber for receiving a grain food having a predetermined initial moisture content;
a heating element in thermal contact with the puffing chamber;
a weight sensor disposed within the puffing chamber for determining a moisture loss or rate of moisture loss from the grain food being puffed; and
a control unit configured to
control a temperature of the puffing apparatus based on the determined moisture loss or rate of moisture loss from the grain food and the predetermined initial moisture content, thereby producing puffed grain food having a predetermined end moisture content.
13 . (canceled)
14 . (canceled)
15 . A computer program product comprising a computer readable medium having computer readable code embodied therein, the computer readable code being configured such that, on execution by a control unit of a puffing apparatus for producing puffed grain food, the control unit is caused to perform the method of claim 1 .
16 . The method of claim 1 , further comprising a step of pre-heating the puffing apparatus before the grain food is placed into the puffing chamber.
17 . An apparatus of claim 12 , wherein the control unit is configured to:
receive information from the weight sensor;
determine one or more of moisture loss and rate of moisture loss based on the received information;
compare the determined one or more of moisture loss and rate of moisture loss to one or more of a predetermined end moisture content and a predetermined rate of moisture loss, respectively; and
control the temperature of the apparatus based on one or more of the comparison of the determined moisture loss to the predetermined end moisture content and the comparison of the determined rate of moisture loss to a predetermined rate of moisture loss.