IP Library Granted Patent US 10,879,501
Granted Patent B2
US 10,879,501 · App. 16/476,263 · Granted Dec 29, 2020

Method for manufacturing organic EL display panel, and ink drying device

Inventors: Toshio Fukuda (Kanagawa, JP); Noriteru Maeda (Tokyo, JP)
Assignee: JOLED INC.
H01L51/56H01L21/6715
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Quick Facts
Patent No.
US 10,879,501
App. No.
16/476,263
Granted
Dec 29, 2020
Kind
B2
Abstract

An ink drying process includes exhausting gas from atmosphere surrounding a substrate and drying ink through placing the substrate in a predefined pressure or less to form organic functional layers. Exhausting of gas includes: reducing, during a first period, pressure of the atmosphere from standard atmospheric pressure to a first pressure higher than vapor pressure of solvent having the highest vapor pressure among solvents of the ink; and subsequently reducing, during a second period, the pressure of the atmosphere to a second pressure lower than vapor pressure of solvent having the lowest vapor pressure among the solvents. Where pressure of the atmosphere is 10 x Pa (X indicating a real number), a change amount average of X per unit time has a greater absolute value during the second period than during the first period.

Claims (35)

1. A method of manufacturing an organic electroluminescence (EL) display panel, the method comprising:

forming pixel electrode layers in a matrix on a substrate, wherein the matrix comprises rows and columns;

arranging column banks, which extend in a column direction, above the substrate along a row direction, wherein at least a part of each of the column banks is between corresponding edges of adjacent pixel electrode layers in the row direction;

applying ink including solute and two or more kinds of solvents to gaps between adjacent column banks, wherein the applied ink is continuous between column direction ends of the column banks in the column direction, the solute including a functional organic material;

exhausting gas from atmosphere surrounding the substrate;

drying the ink through placing the substrate in a state in which pressure of the atmosphere is equal to or lower than a predefined pressure, wherein the drying forms organic functional layers; and

forming a light-transmissive counter electrode layer above the organic functional layers, wherein

the exhausting of gas comprises:

reducing, during a first period, pressure of the atmosphere from standard atmospheric pressure to a first pressure that is higher than vapor pressure of solvent having the highest vapor pressure among the solvents; and

reducing, during a second period after the first period, pressure of the atmosphere to a second pressure that is lower than vapor pressure of solvent having the lowest vapor pressure among the solvents, and

where pressure of the atmosphere is represented as 10 x Pa (where X indicates a real number), an average of a change amount of a value of X per unit time during the second period has a greater absolute value than an average of a change amount of a value of X per unit time during the first period.

2. The method of claim 1 , wherein

the first period is from 30 seconds to 300 seconds and starts from a start of pressure reduction of the atmosphere.

3. The method of claim 1 , wherein

the second period is from 30 seconds to 120 seconds and starts from an end of the first period.

4. The method of claim 3 , wherein

the second period is within 60 seconds and starts from the end of the first period.

5. The method of claim 1 , wherein

the first pressure is selected from a range from 1×10 4 Pa to 3×10 4 Pa.

6. The method of claim 5 , wherein

the exhausting of gas further comprises reducing, during a third period after the second period, pressure of the atmosphere to a third pressure or less, the third pressure being pressure such that a value of X is 0.

7. The method of claim 6 , wherein

the predefined pressure is equal to or lower than the third pressure; and

the drying of the ink further comprises placing the substrate under the predefined pressure after the second period.

8. The method of claim 7 , wherein

the drying of the ink further comprises heating the substrate under the predefined pressure.

9. The method of claim 7 , wherein

the drying of the ink further comprises:

placing the substrate under the predefined pressure; and

subsequently heating the substrate under atmospheric pressure.

10. The method of claim 1 , wherein

the second pressure is 10 Pa.

11. The method of claim 1 , wherein

reduction of pressure of the atmosphere during the first period is a monotonous reduction, and

reduction of pressure of the atmosphere during the second period is a monotonous reduction.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 18, 2025
From: JDI DESIGN AND DEVELOPMENT G.K.
To: MAGNOLIA BLUE CORPORATION
Reel/Frame 072039/0656 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 31, 2024
From: JOLED, INC.
To: JDI DESIGN AND DEVELOPMENT G.K.
Reel/Frame 066382/0619 →
CORRECTION BY AFFIDAVIT FILED AGAINST REEL/FRAME 063396/0671 Recorded Jun 12, 2023
From: JOLED, INC.
To: JOLED, INC.
Reel/Frame 064067/0723 →
SECURITY INTEREST Recorded Apr 20, 2023
From: JOLED, INC.
To: INCJ, LTD.
Reel/Frame 063396/0671 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 7, 2019
From: FUKUDA, TOSHIO; MAEDA, NORITERU
To: JOLED INC.
Reel/Frame 049682/0521 →