IP Library Granted Patent US 11,090,162
Granted Patent B2
US 11,090,162 · App. 16/477,008 · Granted Aug 17, 2021

Bone implant with struts

Inventor: David R. Tuttle (Memphis, TN)
Assignee: Wright Medical Technology, Inc.
A61F2/30771A61F2/30749A61F2/4202A61F2002/30011A61F2002/30387A61F2002/30784A61F2002/30879A61F2002/30892A61F2002/30985A61F2002/4205A61F2002/4207
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Quick Facts
Patent No.
US 11,090,162
App. No.
16/477,008
Granted
Aug 17, 2021
Kind
B2
Abstract

An implant includes a component for fixed attachment to a bone. An underpass layer of a porous material is disposed on a first side of the component for fixed attachment. At least one strut is provided on the underpass layer. The at least one strut has a first surface contacting the underpass layer and a second surface opposite the first surface. The at least one strut comprises a non-porous material. An additional layer of the porous material fills a respective volume adjacent the at least one strut. The additional layer extends from a first side of the underpass layer to a predetermined height at or above the second surface of the at least one strut.

Claims (33)

1. An implant comprising:

a component for fixed attachment to a bone;

an underpass layer of a porous material disposed on a first side of the component for fixed attachment;

at least one strut on the underpass layer, the at least one strut having a first surface contacting the underpass layer and a second surface opposite the first surface, the at least one strut comprising a non-porous material; and

an additional layer of the porous material filling a respective volume adjacent the at least one strut, the additional layer extending from a first side of the underpass layer to a predetermined height equal to or above a height of the second surface of the at least one strut.

2. The implant of claim 1 , wherein:

the component for fixed attachment is a tibial tray,

the implant further comprises a tibial insert having an articulating surface.

3. The implant of claim 1 , wherein:

the component for fixed attachment is a talar plate, and

the implant further comprises a removable talar dome having an articulating surface.

4. The implant of claim 3 , wherein the talar dome has a sulcus, and the at least one strut is located adjacent to the sulcus.

5. An implant comprising:

a tibial ankle component shaped to hold a tibial insert having an articulating surface;

an underpass layer of a porous material disposed on a superior side of the tibial component;

one or more struts on the underpass layer, each of the one or more struts having an inferior surface contacting the underpass layer and a superior surface opposite the inferior surface, each of the one or more struts comprising a non-porous material; and

an additional layer of the porous material filling a respective volume between each adjacent pair of struts in the one or more struts, the additional layer extending from a superior side of the underpass layer to a predetermined height at or above the superior surfaces of the one or more struts.

6. The implant of claim 5 , wherein the porous material and the non-porous material have a same composition.

7. The implant of claim 5 , wherein the tibial component has a length and each of the plurality of struts has a respective length less than the length of the tibial component.

8. The implant of claim 5 , further comprising at least one peg extending in a superior direction from a respective one of the plurality of struts, the peg having a non-porous interior and a porous exterior surface.

9. The implant of claim 5 , wherein the plurality of struts have an undulating configuration.

10. The implant of claim 5 , wherein the plurality of struts have a cross-section that is wider at the inferior surface of each strut than at the superior surface of each strut.

11. The implant of claim 5 , wherein a thickness of the underpass layer is greater than a distance between the superior surface of each of the one or more struts and a superior surface of the additional layer.

12. The implant of claim 5 , wherein the superior surface of the additional layer covers the entire superior side of the tibial component.

13. The implant of claim 5 , wherein the porous material in the underpass layer is shaped into at least one strip extending perpendicular to a longitudinal direction of the one or more struts.

14. The implant of claim 5 , wherein the at least one strip extends beneath all of the one or more struts.

15. The implant of claim 5 , wherein the underpass layer comprises a resorbable material.

16. The implant of claim 5 , wherein the underpass layer comprises a biologic material.

17. An implant comprising:

a component for fixed attachment to a bone;

an underpass layer of a porous material disposed on a first side of the component for fixed attachment;

at least one strut on the underpass layer, the at least one strut having a first surface contacting the underpass layer and a second surface opposite the first surface, the at least one strut comprising a non-porous material, wherein the porous material in the underpass layer is shaped into at least one strip extending perpendicular to a longitudinal direction of the plurality of one or more struts; and

an additional layer of the porous material filling a respective volume adjacent the at least one strut, the additional layer extending from a first side of the underpass layer to a predetermined height equal to or above a height of the second surface of the at least one strut.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 10, 2019
From: TUTTLE, DAVID R.
To: WRIGHT MEDICAL TECHNOLOGY, INC.
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