IP Library Granted Patent US 11,053,719
Granted Patent B2
US 11,053,719 · App. 16/477,788 · Granted Jul 6, 2021

Door track and ceiling suspension systems and methods

Inventors: Geoff W. Gosling (Calgary, CA); Thomas Brown (Calgary, CA)
Assignee: DIRTT ENVIRONMENTAL SOLUTIONS LTD.
E05D15/0652E05Y2201/11E05Y2600/41
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Quick Facts
Patent No.
US 11,053,719
App. No.
16/477,788
Granted
Jul 6, 2021
Kind
B2
Abstract

A system for mounting sliding doors within a wall assembly and suspending a ceiling. The system includes a mounting assembly mounted above the suspended ceiling and out of sight. A sliding door extends through a slit between the wall and the ceiling and connects to the mounting assembly. A shroud encases the mounting assembly to block light, airflow and sound from passing through the slit in the ceiling.

Claims (33)

1. A system for mounting sliding doors within a wall system, the system comprising:

a connection component defining a first accessory channel and a receptacle adjacent to a first end thereof,

a track secured to the connection component via a cantilever arm extending into the first accessory channel;

a roller in communication with the track;

a ceiling support rail;

a roller bracket connected to the roller at a first end and connected to a sliding door panel at a second end; and

a shroud that substantially encases the track, roller, and roller bracket, the shroud having an upper end connectable to the connection component via the receptacle and a lower end connectable to the ceiling support rail,

wherein the ceiling support rail supports one or more components of a suspended ceiling, and

wherein the connection component, track, roller, and roller bracket are disposable above the suspended ceiling.

2. The system of claim 1 , wherein the shroud is sized and positioned to substantially block light from traveling through the system from above the ceiling to below the ceiling.

3. The system of claim 1 , further comprising a track connection bracket, wherein the track connection bracket connects the track to the connection component, the track connection bracket being configured to secure to the track at a first end and secure to the connection component at a second end via a track connection bracket cantilever arm.

4. The system of claim 1 , further comprising a door-opening header module.

5. The system of claim 1 , wherein the ceiling support rail is directly connected to the connection component.

6. The system of claim 1 , further comprising a slit opening through which the door vertically extends.

7. The system of claim 6 , wherein the one or more components of the suspended ceiling are mounted to the ceiling support rail such that the suspended ceiling is flush with a ceiling on an opposing sides of the slit opening.

8. A sliding door mounting system, comprising:

a first connection component defining a first accessory channel and a second accessory channel disposed below the first accessory channel;

a track secured to the connection component via a first arm extending into the first accessory channel and a second arm extending into the second accessory channel, wherein the track comprises first and second roller channels;

first and second rollers in communication with the first and second roller channels, respectively;

a ceiling support rail;

a roller bracket connected to the first and second rollers at a first end and connected to a door at a second end; and

a shroud that substantially encases the track, roller, and roller bracket, the shroud having an upper end connectable to the first connection component and a lower end connectable to the ceiling support rail.

9. The system of claim 8 , wherein the shroud is configured to have a suspended ceiling connected to a lower end thereof via the ceiling support rail, and wherein the first and second connection components, track, rollers, and roller bracket are disposable above the suspended ceiling.

10. The system of claim 9 , wherein the mounting system is configured to be disposed within a space above the suspended ceiling that is less than about a foot in vertical height.

11. The system of claim 9 , wherein the shroud is sized and positioned to block light from traveling through the mounting system from above the suspended ceiling to below the suspended ceiling.

12. The system of claim 8 , wherein the shroud is sized and positioned to hide the connection components, track, rollers, and roller bracket from view.

13. The system of claim 8 , wherein the first connection component is selectively secured to a second connection component at a connection interface via an interface component.

14. The system of claim 13 , the first connection component comprising a first extension arm and the second connection component comprising a second extension arm, wherein a third accessory channel is formed between the first and second extension arms when the first and second connection components are secured together at the connection interface via the interface component.

15. The system of claim 8 , wherein the ceiling support rail supports one or more ceiling components.

16. The system of claim 6 , wherein the shroud is sized and positioned to substantially block light from travelling through the slit opening from above the ceiling to below the suspended ceiling.

17. The system of claim 4 , wherein the door-opening header module is connected to a second end of the connection component, the door-opening header module having a lower surface that is substantially co-planar with the suspended ceiling.

18. The system of claim 8 , further comprising a pivot point configured to rotate the track about a longitudinal axis to adjust a position of the first and second rollers relative to the door.

19. The system of claim 8 , further comprising one or more leveling screws secured to the roller bracket, the one or more leveling screws being operable to adjust a level of the door by adjusting a relative position of the roller bracket.

Assignments (3)
SECURITY INTEREST Recorded Jul 24, 2019
From: DIRTT ENVIRONMENTAL SOLUTIONS LTD
To: ROYAL BANK OF CANADA
Reel/Frame 049855/0258 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 15, 2019
From: GOSLING, GEOFF; BROWN, THOMAS
To: DIRTT ENVIRONMENTAL SOLUTIONS INC.
Reel/Frame 049748/0197 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 15, 2019
From: DIRTT ENVIRONMENTAL SOLUTIONS INC.
To: DIRTT ENVIRONMENTAL SOLUTIONS, LTD.
Reel/Frame 049748/0230 →
Continuity (2)
Provisional Application 62531750 · Jul 12, 2017
Related Publication 20200123826A1 · Apr 23, 2020