Printing press having an infrared dryer unit
Printing machines are fitted with a printer assembly for application of solvent-containing printing ink onto a printing substrate. A transport device transports the printing substrate from the printer assembly to a dryer unit that has at least one infrared radiator for drying the printing substrate. The dryer unit is improved in terms of homogeneity and rapidity of the drying of solvent-containing printing ink, and in that no active cooling of the infrared radiator is required. The infrared radiator is a planar heating element made of a dielectric, emits infrared radiation when heated, and comprises a heating surface that faces the printing substrate to be dried. The infrared radiator has a contacting surface, onto which a printed conductor of a heating conductor made of an electrically conductive precious metal-containing resistor material is applied, that is connected to an adjustable current source by an electrical contact.
1. A printing machine comprising:
a printer assembly adapted to apply a solvent-containing printing ink onto a printing substrate;
a dryer unit having at least one infrared radiator for drying the printing substrate, wherein the infrared radiator is a planar heating element made of a dielectric, emits infrared radiation when heated, and has a heating surface that faces the printing substrate to be dried and a contacting surface onto which a printed conductor of a heating conductor made of an electrically conductive precious metal-containing resistor material is applied that is adapted to be connected to an adjustable current source by an electrical contact; and
a transport device for transporting the printing substrate front the printer assembly to the dryer unit in a transport direction, the transport device defining a maximum format width for transporting the printing substrate,
wherein the heating element irradiates across the entire format width and includes multiple heating element portions that can be electrically controlled independent of each other.
2. The printing machine according to claim 1 , wherein the heating element is plate-shaped and has a plate thickness of less than 10 mm.
3. The printing machine according to claim 1 , wherein the heating element includes an amorphous matrix component and an additional component in the form of a semiconductor material.
4. The printing machine according to claim 1 , further comprising at least one draw roller fitted with a drive motor arranged downstream from the dryer unit as seen in the transport direction of the printing substrate and wherein the printer assembly includes an inkjet print head.
5. The printing machine according to claim 4 , wherein the at least one draw roller is a cooling roller.
6. The printing machine according to claim 1 , wherein the heating element attains a power density in excess of 180 kW/m 2 .
7. The printing machine according to claim 6 , wherein the heating element attains a power density in the range of between 180 kW/m 2 to 265 kW/m 2 .
8. A printing machine comprising:
a printer assembly adapted to apply a solvent-containing printing ink onto a printing substrate;
a dryer unit having at least one infrared radiator for drying the printing substrate, wherein the infrared radiator is a planar heating element made of a dielectric, emits infrared radiation when heated, and has a heating surface that faces the printing substrate to be dried and a contacting surface onto which a printed conductor of a heating conductor made of an electrically conductive precious metal-containing resistor material is applied that is adapted to be connected to an adjustable current source by an electrical contact;
a transport device for transporting the printing substrate from the printer assembly to the diver unit in a transport direction, wherein the dryer unit has a plurality of heating elements that are arranged one behind the other in the transport direction of the printing substrate and that define an intervening space between the printing substrate and the heating elements; and
a device for supplying process air into the intervening space between the printing substrate and the heating elements.
9. A printing machine comprising:
a printer assembly adapted to apply a solvent-containing printing ink onto a printing substrate;
a dryer unit having at least one infrared radiator for dying the printing substrate, wherein the infrared radiator is a planar dielectric heating element with a plate thickness of less than 10 mm formed of an amorphous matrix component and a semiconductor material, emits infrared radiation when heated, and has a heating surface that faces the printing substrate to be dried and a contacting surface onto which a printed conductor of a heating conductor made of an electrically conductive precious metal-containing resistor material is applied that is adapted to be connected to an adjustable current source by an electrical contact; and
a transport device for transporting the printing substrate from the printer assembly to the dryer unit in a transport direction, the transport device defining a maximum format width for transporting the printing substrate,
wherein the heating element irradiates across the entire format width and includes multiple heating element portions that can be electrically controlled independent of each other.
10. The printing machine according to claim 9 , further comprising at least one draw roller fitted with a drive motor arranged downstream from the dryer unit as seen in the transport direction of the printing substrate.
11. The printing machine according to claim 10 , wherein the at least one draw roller is a cooling roller.
12. The printing machine according to claim 9 , wherein the printer assembly includes an inkjet print head.
13. The printing machine according to claim 9 , wherein the heating element attains a power density in excess of 180 kW/m 2 .
14. The printing machine according to claim 13 , wherein the heating element attains a power density in the range of between 180 kW/m 2 to 265 kW/m 2 .
15. A printing machine comprising:
a printer assembly adapted to apply a solvent-containing printing ink onto a printing substrate;
a dryer unit having at least one infrared radiator for drying the printing substrate, wherein the infrared radiator is a planar dielectric heating element with a plate thickness of less than 10 mm formed of an amorphous matrix component and a semiconductor material, emits infrared radiation when heated, and has a heating surface that faces the printing substrate to be dried and a contacting surface onto which a printed conductor of a heating conductor made of an electrically conductive precious metal-containing resistor material is applied that is adapted to be connected to an adjustable current source by an electrical contact;
a transport device for transporting the printing substrate from the printer assembly to the dryer unit in a transport direction, wherein the dryer unit has a plurality of heating elements that are arranged one behind the other in the transport direction of the printing substrate and that define an intervening space between the printing substrate and the heating elements; and
a device for supplying process air into the intervening space between the printing substrate and the heating elements.
16. A printing machine comprising:
a printer assembly including an inkjet print head and being adapted to apply a solvent-containing printing ink onto a printing substrate;
a dryer unit having at least one infrared radiator for drying the printing substrate, wherein the infrared radiator (a) is a planar dielectric heating element that attains a power density in excess of 180 kW/m 2 with a plate thickness of less than 10 nm formed of an amorphous matrix component and a semiconductor material and with multiple heating element portions that can be electrically controlled independent of each other and that define an intervening space between the printing substrate and the heating element, (b) emits infrared radiation when heated, and (c) has a heating surface that faces the printing substrate to be died and a contacting surface onto which a printed conductor of a heating conductor made of an electrically conductive precious metal-containing resistor material is applied that is adapted to be connected to an adjustable current source by an electrical contact;
a device for supplying process air into the intervening space between the printing substrate and the heating element;
a transport device for transporting the printing substrate from the printer assembly to the dryer unit in a transport direction, the transport device defining a maximum format and the heating element irradiating across the entire format width; and
at least one draw roller fitted with a drive motor arranged downstream from the dryer unit as seen in the transport direction of the printing substrate.