IP Library Granted Patent US 11,479,063
Granted Patent B2
US 11,479,063 · App. 16/486,144 · Granted Oct 25, 2022

Pneumatic tire

Inventor: Risa Tauchi (Hiratsuka, JP)
Assignee: The Yokohama Rubber Co., LTD.
B60C15/06B60C15/0628B60C2015/0614
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Quick Facts
Patent No.
US 11,479,063
App. No.
16/486,144
Granted
Oct 25, 2022
Kind
B2
Abstract

A pneumatic tire includes: a carcass layer wrapping a bead core and a bead filler and being turned back; a steel chafer formed by steel cords and disposed between the carcass layer and a rim fitting surface; and sub-chafers between the steel chafer and the rim fitting surface and made of organic fiber. The steel chafer includes an outer end portion outward of the bead filler in a tire lateral direction. The outer end portion has a height from 0.5 times to 0.7 times a height of a rim flange. The sub-chafers each include an outer end portion outward of the bead filler in the tire lateral direction. The outer end portion has a height from 0.7 times to 0.9 times a height of a rim flange. The carcass layer has a turned up height from 2.5 times to 4.5 times a height of a rim flange.

Claims (164)

1. A pneumatic tire, comprising:

a pair of bead cores;

a pair of bead fillers disposed outward of the pair of bead cores in a tire radial direction, respectively;

a carcass layer disposed wrapping the pair of bead cores and the pair of bead fillers, and being turned back;

a steel chafer formed by arraying a plurality of steel cords and disposed between the carcass layer and a rim fitting surface; and

two or more sub-chafers disposed between the steel chafer and the rim fitting surface and made of organic fiber;

the steel chafer including an outer end portion outward of one of the pair of bead fillers in a tire lateral direction, the outer end portion having a height from 0.5 times or more to 0.7 times or less a height of a rim flange with a measuring point of a rim diameter being assigned as a reference;

the sub-chafers each including an outer end portion outward of the one of the pair of bead fillers in the tire lateral direction, the outer end portion having a height from 0.7 times or more to 0.9 times or less a height of a rim flange with the measuring point of the rim diameter being assigned as a reference;

the carcass layer having a turned up height from 2.5 times or more to 3.5 times or less a height of a rim flange with the measuring point of the rim diameter being assigned as a reference;

the steel chafer being in contact with one of the two or more sub-chafers;

end portions of first and second sub-chafers among the two or more sub-chafers being disposed laterally outward and radially outward of the outer end portion of the steel chafer;

the first and second sub-chafers being disposed laterally inward of an inner end portion of the steel chafer;

the end portions of the first and second sub-chafers being disposed radially outward of the inner end portion of the steel chafer;

the outer end portion of the steel chafer being disposed at a position other than between a separating point and the height of the rim flange;

the inner end portion of the steel chafer and inner end portions of the sub-chafers inward of each of the bead fillers in the tire lateral direction are all disposed further inward than the outer end portion of the steel chafer in the tire radial direction; and

the separating point being defined as a point where the pneumatic tire separates from contact with the rim flange.

2. The pneumatic tire according to claim 1 , wherein

the steel chafer includes the inner end portion inward of the one of the pair of bead fillers in the tire lateral direction, and the inner end portion has a height within a range of a height of one of the pair of bead cores with the measurement point of the rim diameter being assigned as a reference.

3. The pneumatic tire according to claim 2 , wherein

the two or more sub-chafers include inner end portions inward of the one of the pair of bead fillers in the tire lateral direction, and the inner end portions of the two or more sub-chafers have a height 0.65 times or less the height of the rim flange with the measurement point of the rim diameter being assigned as a reference.

4. The pneumatic tire according to claim 3 , further comprising:

a shock absorbing rubber disposed sandwiched between the carcass layer and the outer end portion of the steel chafer.

5. The pneumatic tire according to claim 4 , wherein

a height Hc of an inner end portion of the shock absorbing rubber in the tire radial direction and a height Hf of a rim flange with the measuring point of the rim diameter being assigned as a reference have a relationship Hc/Hf≤0.4.

6. The pneumatic tire according to claim 5 , wherein

a height Hs of the outer end portion of the steel chafer and the height Hc of the inner end portion of the shock absorbing rubber in the tire radial direction have a difference Hs−Hc that is in a range 45 mm≤Hs−Hc.

7. The pneumatic tire according to claim 6 , wherein

the shock absorbing rubber has a modulus at 100% elongation in a range of from 2.0 MPa or more to 4.0 MPa or less.

8. The pneumatic tire according to claim 7 , wherein

a rubber gauge G between the carcass layer and the outer end portion of the steel chafer is in a range 5.0 mm≤G.

9. The pneumatic tire according to claim 8 , wherein

the steel cords constituting the steel chafer each have a diameter in a range of from 1.0 mm or more to 3.0 mm or less, and an angle formed by a longitudinal direction of each of the steel cords and the tire radial direction is in a range of from 50 degrees or more to 75 degrees or less, and the steel cords have disposal density in a range of from 10 pieces/5 cm or more to 40 pieces/5 cm or less.

10. The pneumatic tire according to claim 9 , wherein

the steel chafer extends from a region outward of the one of the pair of bead fillers in the tire lateral direction to a region further inward than a center of gravity of the one of the pair of bead cores in the tire lateral direction.

11. The pneumatic tire according to claim 10 , wherein

the pneumatic tire is applied to a heavy duty tire.

12. The pneumatic tire according to claim 1 , wherein

the two or more sub-chafers include the inner end portions inward of the one of the pair of bead fillers in the tire lateral direction, and the inner end portions have a height 0.65 times or less the height of the rim flange with the measurement point of the rim diameter being assigned as a reference.

13. The pneumatic tire according to claim 1 , further comprising:

a shock absorbing rubber disposed sandwiched between the carcass layer and the outer end portion of the steel chafer.

14. The pneumatic tire according to claim 13 , wherein

a height Hc of an inner end portion of the shock absorbing rubber in the tire radial direction and a height Hf of a rim flange with the measuring point of the rim diameter being assigned as a reference have a relationship Hc/Hf≤0.4.

15. The pneumatic tire according to claim 13 , wherein

a height Hs of the outer end portion of the steel chafer and a height Hc of an inner end portion of the shock absorbing rubber in the tire radial direction have a difference Hs−Hc that is in a range 45 mm≤Hs−Hc.

16. The pneumatic tire according to claim 13 , wherein

the shock absorbing rubber has a modulus at 100% elongation in a range of from 2.0 MPa or more to 4.0 MPa or less.

17. The pneumatic tire according to claim 13 , wherein

an inward end portion of the steel chafer in the tire lateral direction is sandwiched between the carcass layer and one of the sub-chafers; and

an outward end portion of the steel chafer in the tire lateral direction is sandwiched between the shock absorbing rubber and another one of the sub-chafers.

18. The pneumatic tire according to claim 1 , wherein

a rubber gauge G between the carcass layer and the outer end portion of the steel chafer is in a range 5.0 mm≤G.

19. The pneumatic tire according to claim 1 , wherein

the steel cords constituting the steel chafer each have a diameter in a range of from 1.0 mm or more to 3.0 mm or less, and an angle formed by a longitudinal direction of each of the steel cords and the tire radial direction is in a range of from 50 degrees or more to 75 degrees or less, and the steel cords have disposal density in a range of from 10 pieces/5 cm or more to 40 pieces/5 cm or less.

20. The pneumatic tire according to claim 1 , wherein

the steel chafer extends from a region outward of the one of the pair of bead fillers in the tire lateral direction to a region further inward than a center of gravity of the one of the pair of bead cores in the tire lateral direction.

21. The pneumatic tire according to claim 1 , wherein

the pneumatic tire is applied to a heavy duty tire.

22. The pneumatic tire according to claim 1 , wherein the steel chafer is in contact with the sub-chafer closest to the bead core of the two or more sub-chafers.

23. The pneumatic tire according to claim 1 , wherein a whole surface of a closest side to the sub-chafer of the steel chafer contacts with the sub-chafer.

24. The pneumatic tire according to claim 1 , wherein a height of end portions of the two or more sub-chafers are different from each other in the tire radial direction.

25. The pneumatic tire according to claim 1 , wherein a height of end portions of the steel chafer in the tire radial direction are different from each height of end portions of the two or more sub-chafers in the tire radial direction.

26. The pneumatic tire according to claim 1 , wherein the outer end portion of the steel chafer is disposed inward of the separating point in the tire radial direction.

27. The pneumatic tire according to claim 1 , wherein the pneumatic tire is configured for mounting on a rim specified for the pneumatic tire by the Japan Automobile Tyre Manufacturers Association (JATMA), the Tire and Rim Association (TRA), or the European Tyre and Rim Technical Organisation (ETRTO).

28. The pneumatic tire according to claim 1 , wherein the height of the rim flange is defined as a difference between a maximum diameter of a flange portion of a rim specified for the pneumatic tire and the rim diameter.

29. A pneumatic tire, comprising:

a pair of bead cores;

a pair of bead fillers disposed outward of the pair of bead cores in a tire radial direction, respectively;

a carcass layer disposed wrapping the pair of bead cores and the pair of bead fillers, and being turned back;

a steel chafer formed by arraying a plurality of steel cords and disposed between the carcass layer and a rim fitting surface; and

two or more sub-chafers disposed between the steel chafer and the rim fitting surface and made of organic fiber;

the steel chafer including an outer end portion outward of one of the pair of bead fillers in a tire lateral direction, the outer end portion having a height from 0.5 times or more to 0.7 times or less a height of a rim flange with a measuring point of a rim diameter being assigned as a reference;

the sub-chafers each including an outer end portion outward of the one of the pair of bead fillers in the tire lateral direction, the outer end portion having a height from 0.7 times or more to 0.9 times or less a height of a rim flange with the measuring point of the rim diameter being assigned as a reference;

the carcass layer having a turned up height from 2.5 times or more to 3.5 times or less a height of a rim flange with the measuring point of the rim diameter being assigned as a reference;

a height of end portions of the two or more sub-chafers being different from each other in the tire radial direction;

end portions of first and second sub-chafers among the two or more sub-chafers being disposed laterally outward and radially outward of the outer end portion of the steel chafer;

the first and second sub-chafers being disposed laterally inward of an inner end portion of the steel chafer;

the end portions of the first and second sub-chafers being disposed radially outward of the inner end portion of the steel chafer;

the outer end portion of the steel chafer being disposed at a position other than between a separating point and the height of the rim flange;

the inner end portion of the steel chafer and inner end portions of the sub-chafers inward of each of the bead fillers in the tire lateral direction are all disposed further inward than the outer end portion of the steel chafer in the tire radial direction; and

the separating point being defined as a point where the pneumatic tire separates from contact with the rim flange.

30. The pneumatic tire according to claim 29 , wherein a height of end portions of the steel chafer in the tire radial direction are different from each height of end portions of the two or more sub-chafers in the tire radial direction.

31. The pneumatic tire according to claim 29 , wherein the outer end portion of the steel chafer is disposed inward of the separating point in the tire radial direction.

32. The pneumatic tire according to claim 29 , wherein the pneumatic tire is configured for mounting on a rim specified for the pneumatic tire by the Japan Automobile Tyre Manufacturers Association (JATMA), the Tire and Rim Association (TRA), or the European Tyre and Rim Technical Organisation (ETRTO).

33. The pneumatic tire according to claim 29 , wherein the height of the rim flange is defined as a difference between a maximum diameter of a flange portion of a rim specified for the pneumatic tire and the rim diameter.

34. A pneumatic tire, comprising:

a pair of bead cores;

a pair of bead fillers disposed outward of the pair of bead cores in a tire radial direction, respectively;

a carcass layer disposed wrapping the pair of bead cores and the pair of bead fillers, and being turned back;

a steel chafer formed by arraying a plurality of steel cords and disposed between the carcass layer and a rim fitting surface; and

two or more sub-chafers disposed between the steel chafer and the rim fitting surface and made of organic fiber;

the steel chafer including an outer end portion outward of one of the pair of bead fillers in a tire lateral direction, the outer end portion having a height from 0.5 times or more to 0.7 times or less a height of a rim flange with a measuring point of a rim diameter being assigned as a reference;

the sub-chafers each including an outer end portion outward of the one of the pair of bead fillers in the tire lateral direction, the outer end portion having a height from 0.7 times or more to 0.9 times or less a height of a rim flange with the measuring point of the rim diameter being assigned as a reference;

the carcass layer having a turned up height from 2.5 times or more to 4.5 times or less a height of a rim flange with the measuring point of the rim diameter being assigned as a reference;

the steel chafer being in contact with one of the two or more sub-chafers;

a shock absorbing rubber being disposed sandwiched between the carcass layer and the outer end portion of the steel chafer;

end portions of first and second sub-chafers among the two or more sub-chafers being disposed laterally outward and radially outward of the outer end portion of the steel chafer;

the first and second sub-chafers being disposed laterally inward of an inner end portion of the steel chafer;

the end portions of the first and second sub-chafers being disposed radially outward of the inner end portion of the steel chafer;

the outer end portion of the steel chafer being disposed at a position other than between a separating point and the height of the rim flange;

the inner end portion of the steel chafer and inner end portions of the sub-chafers inward of each of the bead fillers in the tire lateral direction are all disposed further inward than the outer end portion of the steel chafer in the tire radial direction; and

the separating point being defined as a point where the pneumatic tire separates from contact with the rim flange.

35. The pneumatic tire according to claim 34 , wherein the steel chafer includes the inner end portion inward of the one of the pair of bead fillers in the tire lateral direction, and the inner end portion has a height within a range of a height of one of the pair of bead cores with a measurement point of the rim diameter being assigned as a reference.

36. The pneumatic tire according to claim 35 , wherein the two or more sub-chafers each include an inner end portion inward of the one of the pair of bead fillers in the tire lateral direction, and the inner end portion of the two or more sub-chafers has a height 0.65 times or less the height of the rim flange with the measurement point of the rim diameter being assigned as a reference.

37. The pneumatic tire according to claim 36 , wherein a shock absorbing rubber disposed sandwiched between the carcass layer and the outer end portion of the steel chafer.

38. The pneumatic tire according to claim 34 , wherein the two or more sub-chafers include the inner end portions inward of the one of the pair of bead fillers in the tire lateral direction, and the inner end portions have a height 0.65 times or less the height of the rim flange with a measurement point of the rim diameter being assigned as a reference.

39. The pneumatic tire according to claim 34 , wherein a height Hc of an inner end portion of the shock absorbing rubber in the tire radial direction and a height Hf of a rim flange with the measuring point of the rim diameter being assigned as a reference have a relationship Hc/Hf≤0.4.

40. The pneumatic tire according to claim 34 , wherein a height Hs of the outer end portion of the steel chafer and a height Hc of an inner end portion of the shock absorbing rubber in the tire radial direction have a difference Hs−Hc that is in a range 45 mm≤Hs−Hc.

41. The pneumatic tire according to claim 40 , wherein the shock absorbing rubber has a modulus at 100% elongation in a range of from 2.0 MPa or more to 4.0 MPa or less.

42. The pneumatic tire according to claim 41 , wherein a rubber gauge G between the carcass layer and the outer end portion of the steel chafer is in a range 5.0 mm≤G.

43. The pneumatic tire according to claim 42 , wherein the steel cords constituting the steel chafer each have a diameter in a range of from 1.0 mm or more to 3.0 mm or less, and an angle formed by a longitudinal direction of each of the steel cords and the tire radial direction is in a range of from 50 degrees or more to 75 degrees or less, and the steel cords have disposal density in a range of from 10 pieces/5 cm or more to 40 pieces/5 cm or less.

44. The pneumatic tire according to claim 43 , wherein the steel chafer extends from a region outward of the one of the pair of bead fillers in the tire lateral direction to a region further inward than a center of gravity of the one of the pair of bead cores in the tire lateral direction.

45. The pneumatic tire according to claim 44 , wherein the pneumatic tire is applied to a heavy duty tire.

46. The pneumatic tire according to claim 34 , wherein the shock absorbing rubber has a modulus at 100% elongation in a range of from 2.0 MPa or more to 4.0 MPa or less.

47. The pneumatic tire according to claim 34 , wherein a rubber gauge G between the carcass layer and the outer end portion of the steel chafer is in a range 5.0 mm≤G.

48. The pneumatic tire according to claim 34 , wherein the steel cords constituting the steel chafer each have a diameter in a range of from 1.0 mm or more to 3.0 mm or less, and an angle formed by a longitudinal direction of each of the steel cords and the tire radial direction is in a range of from 50 degrees or more to 75 degrees or less, and the steel cords have disposal density in a range of from 10 pieces/5 cm or more to 40 pieces/5 cm or less.

49. The pneumatic tire according to claim 34 , wherein the steel chafer extends from a region outward of the one of the pair of bead fillers in the tire lateral direction to a region further inward than a center of gravity of the one of the pair of bead cores in the tire lateral direction.

50. The pneumatic tire according to claim 34 , wherein the pneumatic tire is applied to a heavy duty tire.

51. The pneumatic tire according to claim 34 , wherein the outer end portion of the steel chafer is disposed inward of the separating point in the tire radial direction.

52. The pneumatic tire according to claim 34 , wherein the pneumatic tire is configured for mounting on a rim specified for the pneumatic tire by the Japan Automobile Tyre Manufacturers Association (JATMA), the Tire and Rim Association (TRA), or the European Tyre and Rim Technical Organisation (ETRTO).

53. The pneumatic tire according to claim 34 , wherein the height of the rim flange is defined as a difference between a maximum diameter of a flange portion of a rim specified for the pneumatic tire and the rim diameter.

54. A pneumatic tire, comprising:

a pair of bead cores;

a pair of bead fillers disposed outward of the pair of bead cores in a tire radial direction, respectively;

a carcass layer disposed wrapping the pair of bead cores and the pair of bead fillers, and being turned back;

a steel chafer formed by arraying a plurality of steel cords and disposed between the carcass layer and a rim fitting surface; and

two or more sub-chafers disposed between the steel chafer and the rim fitting surface and made of organic fiber;

the steel chafer including an outer end portion outward of one of the pair of bead fillers in a tire lateral direction, the outer end portion having a height from 0.5 times or more to 0.7 times or less a height of a rim flange with a measuring point of a rim diameter being assigned as a reference;

the sub-chafers each including an outer end portion outward of the one of the pair of bead fillers in the tire lateral direction, the outer end portion having a height from 0.7 times or more to 0.9 times or less a height of a rim flange with the measuring point of the rim diameter being assigned as a reference;

the carcass layer having a turned up height from 2.5 times or more to 4.5 times or less a height of a rim flange with the measuring point of the rim diameter being assigned as a reference;

the steel chafer being in contact with one of the two or more sub-chafers;

a rubber gauge G between the carcass layer and the outer end portion of the steel chafer being in a range 5.0 mm≤G;

end portions of first and second sub-chafers among the two or more sub-chafers being disposed laterally outward and radially outward of the outer end portion of the steel chafer;

the first and second sub-chafers being disposed laterally inward of an inner end portion of the steel chafer;

the end portions of the first and second sub-chafers being disposed radially outward of the inner end portion of the steel chafer;

the outer end portion of the steel chafer being disposed at a position other than between a separating point and the height of the rim flange;

the inner end portion of the steel chafer and inner end portions of the sub-chafers inward of each of the bead fillers in the tire lateral direction are all disposed further inward than the outer end portion of the steel chafer in the tire radial direction; and

the separating point being defined as a point where the pneumatic tire separates from contact with the rim flange.

55. The pneumatic tire according to claim 54 , wherein the outer end portion of the steel chafer is disposed inward of the separating point in the tire radial direction.

56. The pneumatic tire according to claim 54 , wherein the pneumatic tire is configured for mounting on a rim specified for the pneumatic tire by the Japan Automobile Tyre Manufacturers Association (JATMA), the Tire and Rim Association (TRA), or the European Tyre and Rim Technical Organisation (ETRTO).

57. The pneumatic tire according to claim 54 , wherein the height of the rim flange is defined as a difference between a maximum diameter of a flange portion of a rim specified for the pneumatic tire and the rim diameter.

58. A pneumatic tire, comprising:

a pair of bead cores;

a pair of bead fillers disposed outward of the pair of bead cores in a tire radial direction, respectively;

a carcass layer disposed wrapping the pair of bead cores and the pair of bead fillers, and being turned back;

a steel chafer formed by arraying a plurality of steel cords and disposed between the carcass layer and a rim fitting surface; and

two or more sub-chafers disposed between the steel chafer and the rim fitting surface and made of organic fiber;

the steel chafer including an outer end portion outward of one of the pair of bead fillers in a tire lateral direction, the outer end portion having a height from 0.5 times or more to 0.7 times or less a height of a rim flange with a measuring point of a rim diameter being assigned as a reference;

the sub-chafers each including an outer end portion outward of the one of the pair of bead fillers in the tire lateral direction, the outer end portion having a height from 0.7 times or more to 0.9 times or less a height of a rim flange with the measuring point of the rim diameter being assigned as a reference;

the carcass layer having a turned up height from 2.5 times or more to 4.5 times or less a height of a rim flange with the measuring point of the rim diameter being assigned as a reference;

the steel chafer being in contact with one of the two or more sub-chafers;

a whole surface of a closest side to the sub-chafer of the steel chafer contacting with the sub-chafer;

end portions of first and second sub-chafers among the two or more sub-chafers being disposed laterally outward and radially outward of the outer end portion of the steel chafer;

the first and second sub-chafers being disposed laterally inward of an inner end portion of the steel chafer;

the end portions of the first and second sub-chafers being disposed radially outward of the inner end portion of the steel chafer;

the outer end portion of the steel chafer being disposed at a position other than between a separating point and the height of the rim flange;

the inner end portion of the steel chafer and inner end portions of the sub-chafers inward of each of the bead fillers in the tire lateral direction are all disposed further inward than the outer end portion of the steel chafer in the tire radial direction; and

the separating point being defined as a point where the pneumatic tire separates from contact with the rim flange.

59. The pneumatic tire according to claim 58 , wherein the steel chafer is in contact with the sub-chafer closest to the bead core of the two or more sub-chafers.

60. The pneumatic tire according to claim 58 , wherein a height of end portions of the two or more sub-chafers are different from each other in the tire radial direction.

61. The pneumatic tire according to claim 58 , wherein a height of end portions of the steel chafer in the tire radial direction are different from each height of end portions of the two or more sub-chafers in the tire radial direction.

62. The pneumatic tire according to claim 58 , wherein an inward end portion of the steel chafer in the tire lateral direction is sandwiched between the carcass layer and one of the sub-chafers; and an outward end portion of the steel chafer in the tire lateral direction is sandwiched between a shock absorbing rubber and another one of the sub-chafers.

63. The pneumatic tire according to claim 58 , wherein the outer end portion of the steel chafer is disposed inward of the separating point in the tire radial direction.

64. The pneumatic tire according to claim 58 , wherein the pneumatic tire is configured for mounting on a rim specified for the pneumatic tire by the Japan Automobile Tyre Manufacturers Association (JATMA), the Tire and Rim Association (TRA), or the European Tyre and Rim Technical Organisation (ETRTO).

65. The pneumatic tire according to claim 58 , wherein the height of the rim flange is defined as a difference between a maximum diameter of a flange portion of a rim specified for the pneumatic tire and the rim diameter.

Assignments (2)
CHANGE OF ADDRESS FOR ASSIGNEE Recorded Nov 18, 2023
From: THE YOKOHAMA RUBBER CO., LTD.
To: THE YOKOHAMA RUBBER CO., LTD.
Reel/Frame 065626/0740 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 14, 2019
From: TAUCHI, RISA
To: THE YOKOHAMA RUBBER CO., LTD.
Reel/Frame 050057/0245 →