IP Library Granted Patent US 11,021,589
Granted Patent B2
US 11,021,589 · App. 16/487,280 · Granted Jun 1, 2021

Polyester textile waste recycling

Inventor: Zengwei Guo (Gothenburg, SE)
Assignee: IKEA Supply AG
C08J11/16C08J11/24C08J2367/02
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Quick Facts
Patent No.
US 11,021,589
App. No.
16/487,280
Granted
Jun 1, 2021
Kind
B2
Abstract

A method for recycling polyester from a polyester textile comprises the steps of: providing said polyester textile soaked in a mixture comprising a solvent and a catalyst, providing and maintaining a temperature of said mixture comprising said polyester textile within a range of 80-240° C. during depolymerization of polyester in said polyester textile and wherein, in said step of providing said polyester textile soaked in said mixture, said catalyst of said mixture comprises calcium oxide. A catalyst may be used for depolymerization of polyester in a polyester textile, wherein the catalyst comprises calcium oxide.

Claims (38)

1. A method for recycling polyester from a polyester textile, wherein said method comprises the steps of:

providing said polyester textile soaked in a mixture comprising a solvent and a catalyst;

providing and maintaining a temperature of said mixture comprising said polyester textile within a range of 80-240° C. during depolymerization of polyester in said polyester textile; and

recovering molecules, at least some of said recovered molecules having a molecular weight lower than 600 g/mol,

wherein, in said step of providing said polyester textile soaked in said mixture, said catalyst of said mixture comprises calcium oxide.

2. The method according to claim 1 , wherein said step of maintaining the temperature of said mixture comprising polyester textile lasts until at least 20% of the polyester in said polyester textile is depolymerized to molecules with a molecular weight lower than 600 g/mol, or at least 50% of the polyester in said polyester textile is depolymerized to molecules with a molecular weight lower than 600 g/mol, or at least 80% of the polyester in said polyester textile is depolymerized to molecules with a molecular weight lower than 600 g/mol.

3. The method according to claim 1 , wherein said temperature is within a range of 80-170° C., or within a range of 100-150° C.

4. The method according to claim 1 , wherein, in said step of maintaining said temperature of said mixture comprising said polyester textile, said temperature is maintained for 10-300 min, or for 30-240 min, or for 60-120 min.

5. The method according to claim 1 , wherein said solvent comprises an alcohol or a diol.

6. The method according to claim 1 , wherein

said polyester textile comprises at least 10% polyester, or at least 25% polyester, or at least 50% polyester, or at least 75% polyester, or

said polyester textile comprises 100% polyester.

7. The method according to claim 1 , wherein said polyester textile further comprises natural fibers and/or additional synthetic fibers.

8. The method according to claim 1 , wherein

said polyester is aromatic polyester; and

said depolymerized polyester includes at least one of dimethyl, terephthalate, ethylene glycol, 1,3-propanediol, 1,4-butanediol, ethyl methyl terephthalate, dimers of the aromatic polyester, and trimers of aromatic polyester.

9. The method according to claim 1 , wherein said catalyst further includes

an oxide of any periodic table group 2 metal, or

an oxide of any lanthanide metal.

10. The method according to claim 1 , wherein said catalyst is an oxide having a general formula CaO-xO-yO, where x is any periodic table group 2 metal and where y is any lanthanide metal.

11. The method according to claim 1 , wherein said depolymerization is performed in an autoclave.

12. The method according to claim 8 , wherein said method further comprises the step of:

recovering said at least one of dimethyl terephthalate, ethylene glycol, 1,3-propanediol, 1,4-butanediol, ethyl methyl terephthalate, dimers of aromatic polyester, and trimers of aromatic polyester.

13. A method for depolymerization of polyester in a polyester textile, wherein said method comprises:

providing said polyester textile soaked in a mixture comprising a solvent and a catalyst; and

providing and maintaining a temperature of said mixture comprising said polyester textile within a range of 80-240° C. during depolymerization of polyester in said polyester textile,

wherein said catalyst comprises calcium oxide.

14. The method according to claim 13 , wherein said catalyst further comprises

an oxide of any periodic table group 2 metal, or

an oxide of any lanthanide metal.

15. The method according to claim 13 , wherein said catalyst is an oxide having a general formula CaO-xO-yO, where x is any periodic table group 2 metal and where y is any lanthanide metal.

16. The method according to claim 13 , wherein said temperature is within a range of 80-170° C., or within a range of 100-150° C.

17. The method according to claim 13 , wherein, in said step of maintaining said temperature of said mixture comprising said polyester textile, said temperature is maintained for 10-300 min, or for 30-240 min, or for 60-120 min.

18. The method according to claim 13 , wherein said solvent comprises an alcohol or a diol.

19. The method according to claim 13 , wherein

said polyester textile comprises at least 10% polyester, or at least 25% polyester, or at least 50% polyester, or at least 75% polyester, or

said polyester textile comprises 100% polyester.

20. The method according to claim 13 , wherein said polyester textile further comprises natural fibers and/or additional synthetic fibers.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 3, 2024
From: IKEA SUPPLY AG
To: INTER IKEA SYSTEMS B.V.
Reel/Frame 069106/0516 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 28, 2021
From: RISE IVF AB
To: IKEA SUPPLY AG
Reel/Frame 056067/0966 →
CHANGE OF NAME Recorded Apr 16, 2021
From: SWEREA IVF AB
To: RISE IVF AB
Reel/Frame 055954/0155 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 11, 2019
From: GUO, ZENGWEI
To: SWEREA IVF AB
Reel/Frame 051248/0855 →
Priority Claims (1)
EP 17156887 · Feb 20, 2017 · regional
Continuity (1)
Related Publication 20200157307A1 · May 21, 2020
Cited By (4)
US 12,365,780 US 12,522,695 US 12,603,159 US 12,640,238