IP Library Granted Patent US 11,158,749
Granted Patent B2
US 11,158,749 · App. 16/488,275 · Granted Oct 26, 2021

Doped photovoltaic semiconductor layers and methods of making

Inventors: Sachit Grover (Perrysburg, OH); Stuart Irvine (Perrysburg, OH); Xiaoping Li (Perrysburg, OH); Roger Malik (Perrysburg, OH); Shahram Seyedmohammadi (Perrysburg, OH); Gang Xiong (Perrysburg, OH); Wei Zhang (Perrysburg, OH)
Assignee: First Solar, Inc.
H01L31/02963H01L31/1828H01L31/1864
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,158,749
App. No.
16/488,275
Granted
Oct 26, 2021
Kind
B2
Abstract

Provided are structures and methods for doping polycrystalline thin film semiconductor materials in photovoltaic devices. Embodiments include methods for forming and treating a photovoltaic semiconductor absorber layer.

Claims (17)

1. A method for treating a photovoltaic semiconductor absorber layer comprising:

supplying a reducing agent to produce a reducing environment;

contacting at least a portion of an absorber layer with a passivating agent while the absorber layer is in the reducing environment, wherein the absorber layer is doped with a group V dopant, and wherein the absorber layer comprises cadmium and tellurium; and

annealing the absorber layer with the passivating agent while in the reducing environment at a selected temperature and a selected pressure for a selected treatment duration, wherein the reducing environment comprises at least a trace amount of oxygen and a ratio of the partial pressure of the reducing agent to a partial pressure of the oxygen is at least 3.

2. The method of claim 1 , wherein the partial pressure of the oxygen in the reducing environment is less than 1 Torr.

3. The method of claim 1 , wherein a majority of the reducing environment is formed with an inert gas.

4. The method of claim 3 , wherein the reducing environment consists essentially of a mixture of hydrogen and nitrogen gas.

5. The method of claim 1 , wherein the passivating agent comprises CdCl 2 .

6. The method of claim 1 , wherein the absorber layer comprises selenium.

7. The method of claim 1 , wherein the group V dopant comprises arsenic.

8. The method of claim 1 , wherein the selected temperature is in a range of 350° C. to 500° C., the selected pressure is in a range of 200 Torr to 800 Torr, and the selected treatment duration is in a range of 5 minutes to 45 minutes.

9. The method of claim 1 , wherein the absorber layer comprises a concentration of the group V dopant between 1×10 16 cm −3 and 5×10 20 cm −3 throughout a thickness of the absorber layer, and wherein annealing the absorber layer in the reducing environment activates between 1 at. % to 10 at. % of the group V dopant.

10. The method of claim 1 , wherein the passivating agent comprises one or more of: MnCl 2 , MgCl 2 , NH 4 Cl, ZnCl 2 , and TeCl 4 .

11. The method of claim 1 , wherein the group V dopant is selected from: bismuth, antimony, arsenic, phosphorus, nitrogen, and combinations thereof.

12. The method of claim 1 , wherein the reducing environment comprises 99.4% nitrogen.

13. The method of claim 1 , wherein the reducing agent comprises H 2 , hydrogen sulfide, methane, carbon monoxide, an ammonia compound, or a combination thereof.

14. The method of claim 13 , wherein the reducing agent comprises H 2 .

Assignments (3)
RELEASE OF SECURITY INTEREST Recorded Feb 13, 2026
From: JPMORGAN CHASE BANK, N.A.
To: FIRST SOLAR, INC.
Reel/Frame 074858/0364 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 7, 2023
From: GROVER, SACHIT; IRVINE, STUART; LI, XIAOPING; MALIK, ROGER; SEYEDMOHAMMADI, SHAHRAM; XIONG, GANG; ZHANG, WEI
To: FIRST SOLAR, INC.
Reel/Frame 064830/0775 →
SECURITY INTEREST Recorded Jul 10, 2023
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 064237/0462 →
Continuity (2)
Provisional Application 62463579 · Feb 24, 2017
Related Publication 20210143288A1 · May 13, 2021
Cited By (6)
US 12,261,231 US 12,356,755 US 12,408,469 US 12,414,402 US 12,525,916 US 12,610,650