IP Library Granted Patent US 11,128,206
Granted Patent B2
US 11,128,206 · App. 16/488,891 · Granted Sep 21, 2021

Method of manufacturing rotor of rotating electrical machine

Inventors: Mohdbasir Zulaika (Ibaraki, JP); Shinji Yamazaki (Ibaraki, JP); Shinjirou Watari (Ibaraki, JP); Tomohiro Fukuda (Ibaraki, JP)
Assignee: HITACHI AUTOMOTIVE SYSTEMS, LTD.
H02K15/03H02K1/276H02K15/12
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Quick Facts
Patent No.
US 11,128,206
App. No.
16/488,891
Granted
Sep 21, 2021
Kind
B2
Abstract

A method of manufacturing a rotor of a rotating electrical machine includes a method of manufacturing a rotor of a rotating electrical machine including a magnet and a rotor core forming storage space for storing the magnet. The rotor core forms an opening connected to the storage space. The method includes a first step of covering at least part of the opening with a first jig and a second jig having a non-adhesive resin film, a second step of putting an adhesive into the storage space, a third step of curing the adhesive in a state of being in contact with the non-adhesive resin film to form a plane surface facing an end ring of the rotating electrical machine, and a fourth step of separating the first jig and the second jig from the adhesive.

Claims (22)

1. A method of manufacturing a rotor of a rotating electrical machine including a magnet and a rotor core forming storage space for storing the magnet, the rotor core forming an opening connected to the storage space, the method of manufacturing the rotor of the rotating electrical machine comprising:

covering at least part of the opening with a first jig and a second jig having a non-adhesive resin film;

putting an adhesive into the storage space;

curing the adhesive in a state of being in contact with the non-adhesive resin film to form a plane surface facing an end ring of the rotating electrical machine; and

separating the first jig and the second jig from the adhesive,

wherein

the storage space is divided by the magnet by a first air gap and a second air gap,

the rotor core comprises a communication portion for communicating the first air gap and the second air gap, and

the covering further comprising discharging air from the second air gap through the communication portion while injecting the adhesive from the first air gap.

2. The method of manufacturing a rotor of a rotating electrical machine according to claim 1 , wherein

on the first jig and the second jig, instead of the non-adhesive resin film, disposing a non-adhesive resin sheet between the first jig and the first rotor core, and between the second jig and the second rotor core.

3. The method of manufacturing a rotor of a rotating electrical machine according to claim 1 , wherein

the covering further comprising a first rotor core and a second rotor core in a rotation axis direction by the first jig and the second jig.

4. A method of manufacturing a rotor of a rotating electrical machine including a magnet and a rotor core forming storage space for storing the magnet, the rotor core forming an opening connected to the storage space, the method of manufacturing the rotor of the rotating electrical machine comprising:

covering at least part of the opening with a first jig and a second jig having a non-adhesive resin film;

putting an adhesive into the storage space;

curing the adhesive in a state of being in contact with the non-adhesive resin film to form a plane surface facing an end ring of the rotating electrical machine; and

separating the first jig and the second jig from the adhesive, wherein:

the rotor core includes a first rotor core and a second rotor core that are aligned along a rotation axis direction and skewed in a circumferential direction,

the first rotor core forms first storage space for storing a first magnet constituting the magnet,

the second rotor core forms second storage space for storing a second magnet constituting the magnet and communicating with the first storage space, and

the putting the adhesive comprising injecting the adhesive through a portion communicating the first storage space and the second storage space.

Assignments (2)
CHANGE OF NAME Recorded Sep 2, 2021
From: HITACHI AUTOMOTIVE SYSTEMS, LTD.
To: HITACHI ASTEMO, LTD.
Reel/Frame 057655/0824 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 26, 2019
From: ZULAIKA, MOHDBASIR; YAMAZAKI, SHINJI; WATARI, SHINJIROU; FUKUDA, TOMOHIRO
To: HITACHI AUTOMOTIVE SYSTEMS, LTD.
Reel/Frame 050170/0606 →
Priority Claims (1)
JP JP2017-064166 · Mar 29, 2017 · national
Continuity (1)
Related Publication 20200395827A1 · Dec 17, 2020