Non-sticky, soft and transparent styrenic thermoplastic elastomers
Thermoplastic elastomer compositions can be use for medical applications, Comprising: a) 97.1 to 90.9 wt.-% star-shaped block copolymer A with identical arms of the structure [S 1 -(S/B) k -(S/B) I -(S/B) m -S2] n -X, where S 1 and S 2 are vinylaromatic hard polymer and S/B are soft random vinylaromatic/diene copolymer blocks; X is a coupling center; and b) 2.9 to 9.1 wt.-% plasticizer B.
1. A thermoplastic elastomer composition comprising components a), b), and c):
a) 97.1 to 90.9 wt.-% of at least one star-shaped block copolymer A of the structure
[S 1 -(S/B) k -(S/B) l -(S/B) m -S 2 ] n -X (I),
where S 1 and S 2 are polymer blocks made from at least one vinylaromatic monomer and S/B are random copolymer blocks made from at least one vinylaromatic monomer and at least one diene forming a soft phase; X is a coupling center derived from a polyfunctional coupling agent;
b) 2.9 to 9.1 wt.-% of at least one plasticizer B; and
c) 0 to 2 wt.-% of further additives C;
wherein the sum of components a), b) and c) is 100 wt.-%;
the arms S 1 -(S/B) k -(S/B) l -(S/B) m -S 2 are identical;
the proportion of the blocks S 1 and S 2 (forming a hard phase), based on the entire block copolymer A, is from 24 to 40 wt.-%;
the vinylaromatic monomer/diene (=S/B) ratio of all of the blocks (S/B) is from 1/0.45 to 1/2.5;
the S/B-ratio of the blocks (S/B) k , (S/B) l and (S/B) m is different from each other;
the S/B-ratio of the blocks (S/B) k and (S/B) m is lower than the S/B-ratio of the block(s) (S/B) l ;
the weight ratio of blocks S2/S1 is from 0.1 to 0.8;
the weight average molar mass M w of the block copolymer A is from 200,000 to 350,000 g/mol;
n is a natural number from 3 to 8;
k and m are each 1; and
l is a natural number of at least 1.
2. The thermoplastic elastomer composition according to claim 1 comprising components a), b), and c) in the following amounts:
a) 96.2 to 91.7 wt.-%;
b) 3.8 to 8.3 wt.-%; and
c) 0 to 2 wt.-%.
3. The thermoplastic elastomer composition according to claim 1 , wherein the at least one plasticizer B is mineral oil.
4. The thermoplastic elastomer composition according to claim 1 which melt mass flow index (measured on a polymer melt at 200° C. and 5 kg load according to ISO 1133-1:2011) is in the range of from 8 to 16 cm 3 /10 min.
5. The thermoplastic elastomer composition according to claim 1 , wherein n is a natural number from 3 to 5.
6. The thermoplastic elastomer composition according to claim 1 , wherein X is a coupling center derived from epoxidized linseed oil or epoxidized soybean oil.
7. Thermoplastic elastomer composition according to claim 1 , wherein M w of the block copolymer A is from 210,000 to 320,000 g/mol.
8. The thermoplastic elastomer composition according to claim 1 , wherein Mw of the polymer block S 1 is in the range of from 18,000 to 36,000 g/mol; and Mw of the polymer block S 2 is in the range of from 4000 to 8100 g/mol.
9. The thermoplastic elastomer composition according to claim 1 , wherein the weight ratio of blocks S 2 /S 1 of block copolymer A is from 0.1 to 0.6.
10. The thermoplastic elastomer composition according to claim 1 , wherein the S/B-ratio of the copolymer block (S/B) k is from 0.5 to 1.0; the S/B-ratio of the copolymer block(s) (S/B) l is from 0.5 to 1.2; and the S/B-ratio of the copolymer block (S/B) m is from 0.3 to 0.8.
11. The thermoplastic elastomer composition according to claim 1 , wherein the weight average molar mass M w of the copolymer blocks (S/B) k , (S/B) l and (S/B) m is different from each other; Mw (S/B) k is in the range of from 13,800 to 26,900 g/mol; Mw (S/B) l is in the range of from 21,200 to 41,000 g/mol; and Mw (S/B) m is in the range of from 11,500 to 23,000 g/mol.
12. A process for the preparation of a thermoplastic elastomer composition according to claim 1 , wherein component a) is introduced continuously into an extruder and then component b) and optionally further components c) are metered in.
13. A process for the preparation of a thermoplastic elastomer composition according to claim 1 , wherein component b) and optional component c)—as such or in solution—are added into a solution of block copolymer A, then to homogenize the liquids, and subsequently to free the product from the solvent.
14. A shaped article produced from the thermoplastic elastomer composition according to claim 1 .
15. A method of using a thermoplastic elastomer composition according to claim 1 for medical applications.
16. A star-shaped block copolymer A according to claim 1 .
17. A process for the preparation of block copolymer A of formula (I) according to claim 1 characterized by
i) a single initiation,
ii) first addition and polymerization of vinyl aromatic monomer,
iii) at least 3 times addition and polymerization of a vinyl aromatic monomer and diene mixture,
iv) second addition and polymerization of vinyl aromatic monomer, and
v) a coupling step after the addition and polymerization of the vinylaromatic monomers of the last polymer block.