IP Library Granted Patent US 11,390,700
Granted Patent B2
US 11,390,700 · App. 16/494,627 · Granted Jul 19, 2022

Propylene-ethylene random copolymer with improved irradiation resistance

Inventors: Jingbo Wang (Linz, AT); Markus Gahleitner (Linz, AT); Andreas Albrecht (Linz, AT); Satu Rintakari (Karhunkyla, FI); Friedrich Berger (Linz, AT); Martina Sandholzer (Linz, AT)
Assignee: BOREALIS AG
C08F210/06C08F4/6492C08F4/6546C08F210/16C09D123/14C09D123/16A61L2/081C08F2500/12
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Quick Facts
Patent No.
US 11,390,700
App. No.
16/494,627
Granted
Jul 19, 2022
Kind
B2
Abstract

The present invention deals with a new unimodal propylene-ethylene random copolymer providing improved resistance against gamma irradiation as well as compositions comprising the new unimodal propylene-ethylene random copolymer and final articles made therefrom.

Claims (52)

1. A unimodal polypropylene random copolymer of propylene and 2.0-4.5 wt.-% of ethylene as comonomer characterised by a comonomer distribution (CD) determined via a-TREF of at most 16.0[−] and being polymerized in the presence of a Ziegler-Natta catalyst, wherein the unimodal polypropylene random copolymer has a Melt Flow Rate determined according to ISO1133 at 230° C. and 2.16 kg (MFR230/2.16) of 10.0 to 25.0 g/10 min.

2. The unimodal polypropylene random copolymer according to claim 1 further characterised by a randomness (Koenig B) of at least 0.8 [−].

3. The unimodal polypropylene random copolymer according to claim 1 , having a Melt Flow Rate determined according to ISO1133 at 230° C. and 2.16 kg (MFR230/2.16) of 15.0 to 22.0 g/10 min.

4. The unimodal polypropylene random copolymer according to claim 1 , being free of phthalic acid esters as well as their respective decomposition products.

5. The unimodal polypropylene random copolymer according to claim 1 being polymerized in the presence of a Ziegler-Natta catalyst, wherein the Ziegler Natta catalyst comprises

a) at least one compound of a transition metal of Group 4 to 6 of IUPAC,

b) a Group 2 metal compound,

c) an internal donor, wherein said internal donor is a non-phthalic compound,

d) optionally a co-catalyst, and

e) optionally an external donor.

6. The unimodal polypropylene random copolymer according to claim 5 , wherein the internal donor is selected from (di)esters of non-phthalic carboxylic (di)acids, 1,3-diethers, derivatives and mixtures thereof.

7. A moulded article comprising the unimodal propylene-ethylene random copolymer according to claim 1 .

8. The moulded article according to claim 7 wherein the moulded article is a medical, pharmaceutical or diagnostic article.

9. A method comprising sterilizing the moulded article according to claim 8 via gamma-irradiation.

10. A polypropylene random copolymer composition comprising a unimodal polypropylene random copolymer of propylene and 2.0-4.5 wt.-% of ethylene as comonomer, wherein the unimodal polypropylene random copolymer comprised by said polypropylene random copolymer composition is characterised by a comonomer distribution (CD) determined via a-TREF of at most 16.0 [−] and has a Melt Flow Rate determined according to ISO1133 at 230° C. and 2.16 kg (MFR230/2.16) of 10.0 to 25.0 g/10 min.

11. The polypropylene random copolymer composition according to claim 10 , wherein the unimodal polypropylene random copolymer comprised by said polypropylene random copolymer composition is characterised by a randomness (Koenig B) of at least 0.8 [−].

12. The polypropylene random copolymer composition according to claim 10 , characterised by a retained notched Impact Strength rNIS after irradiation with 50 kGy (rNIS(50; days)) according the formula

rNIS

(

50

;

days

)

[

%

]

=

γ

NIS

(

50

;

days

)

*

100

NIS

(

0

;

days

)

of at least 85.0%, wherein “days” is heat exposure at 80° C. for at least 60 days.

13. The polypropylene random copolymer composition according to claim 10 , comprising at least 50 wt.-% of the unimodal polypropylene random copolymer.

14. The polypropylene random copolymer composition according to claim 10 , wherein the polypropylene random copolymer composition has a Melt Flow Rate determined according to ISO1133 at 230° C. and 2.16 kg (MFR230/2.16) of 15.0-22.0 g/10 min.

15. The polypropylene random copolymer composition according to claim 12 , wherein “days” is heat exposure at 80° C. for at least 90 days.

16. A moulded article comprising the polypropylene random copolymer composition according to claim 10 .

17. The moulded article according to claim 16 , wherein the moulded article is medical, pharmaceutical or diagnostic article.

18. A method comprising sterilizing the moulded article according to claim 17 via gamma-irradiation.

Assignments (2)
CHANGE OF ADDRESS Recorded Feb 23, 2022
From: BOREALIS AG
To: BOREALIS AG
Reel/Frame 059219/0949 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 23, 2019
From: WANG, JINGBO; GAHLEITNER, MARKUS; ALBRECHT, ANDREAS; RINTAKARI, SATU; BERGER, FRIEDRICH; SANDHOLZER, MARTINA
To: BOREALIS AG
Reel/Frame 050455/0358 →