Pilot control mechanism for boom bounce reduction
A hydraulic system ( 600 ) and method for reducing boom dynamics of a boom ( 30 ), while providing counter-balance valve protection, includes a hydraulic actuator ( 110 ), first and second counter-balance valves ( 300, 400 ), first and second control valves ( 700, 800 ), and first and second blocking valves ( 350, 450 ). A net load ( 90 ) is supported by a first chamber ( 116, 118 ) of the hydraulic actuator, and a second chamber ( 118, 116 ) of the hydraulic actuator may receive fluctuating hydraulic fluid flow from the second control valve to produce a vibratory response ( 950 ) that counters environmental vibrations ( 960 ) on the boom. The first blocking valve prevents the fluctuating hydraulic fluid flow from opening the first counter-balance valve. The first blocking valve may drain leakage from the first counter-balance valve.
1. A hydraulic system comprising:
a hydraulic actuator including a first chamber and a second chamber;
a first counter-balance valve fluidly connected to the first chamber;
a second counter-balance valve fluidly connected to the second chamber;
a first control valve fluidly connected to the first counter-balance valve;
a second control valve fluidly connected to the second counter-balance valve at a; and
a first valve fluidly connected to a pilot of the first counter-balance valve and fluidly connected to the second counter-balance valve and the second control valve
wherein the first valve includes a first configuration and a second configuration, wherein the first configuration allows fluid flow between the first valve and the second control valve and between the first valve and the second counter-balance valve, and wherein the second configuration blocks fluid flow from the second control valve and from the second counter-balance valve to the first valve and allows fluid flow from the first valve to the second control valve and to the second counter-balance valve.
2. The hydraulic system of claim 1 , further comprising a second valve fluidly connected to a pilot of the second counter-balance valve and fluidly connected to the first counter-balance valve and the first control valve.
3. The hydraulic system of claim 1 , wherein the first chamber is a rod chamber and the second chamber is a head chamber.
4. The hydraulic system of claim 1 , wherein the first chamber is a head chamber and the second chamber is a rod chamber.
5. The hydraulic system of claim 1 , wherein the first counter-balance valve and the second counter-balance valve are physically mounted to the hydraulic actuator.
6. The hydraulic system of claim 1 , wherein the first valve is a two-way valve including a first passage allowing bi-directional flow when the two-way valve is at the first configuration and further including a second passage with a check valve when the two-way valve is at the second configuration.
7. The hydraulic system of claim 1 , wherein the hydraulic system is adapted to support a net load with the first chamber of the hydraulic actuator and wherein the hydraulic system is further adapted to produce a vibratory response by transmitting a fluctuating pressure to the second chamber of the hydraulic actuator.
8. The hydraulic system of claim 7 , wherein the first counter-balance valve blocks fluid flow from the first chamber of the hydraulic actuator and thereby supports the net load when vibration control is active, wherein the first control valve opens bi-directional flow through the second counter-balance valve by pressurizing a pilot of the second counter-balance valve when the vibration control is active, wherein the second counter-balance valve transfers the fluctuating pressure between the second control valve and the second chamber of the hydraulic actuator when the vibration control is active, and wherein the first valve blocks the fluctuating pressure from the pilot of the first counter-balance valve and thereby prevents opening of the first counter-balance valve when the vibration control is active.
9. The hydraulic system of claim 8 , wherein the hydraulic system is adapted to drain leakage from the pilot of the first counter-balance valve and thereby prevent pilot pressure from exceeding an opening pressure and opening the first counter-balance valve when the vibration control is active.
10. The hydraulic system of claim 9 , wherein a check valve of the first valve is adapted to drain the leakage at least when the fluctuating pressure is below a low pressure and wherein the check valve blocks fluid flow when the vibration control is active.
11. The hydraulic system of claim 1 , wherein when vibration control is not active, the first counter-balance valve and the second counter-balance valve are adapted to provide the hydraulic actuator with conventional counter-balance valve protection.
12. The hydraulic system of claim 1 , wherein the second control valve includes a pressure sensor adapted to measure a vibration load applied to the hydraulic actuator.
13. The hydraulic system of claim 1 , wherein the hydraulic actuator is a linear hydraulic actuator.
14. The hydraulic system of claim 1 , wherein the hydraulic actuator is a hydraulic cylinder.
15. The hydraulic system of claim 1 , wherein the hydraulic actuator is a rotary hydraulic actuator.