Motor winding temperature estimator
Examples of the present disclosure relate to a device, method, and medium storing instructions for execution by a processor for estimating motor winding temperature. In an example, a device for estimating motor winding temperature includes a motor shaft and a motor winding. The device may include a current sense resistor to detect the current passing through a common wiring. The device may include a digital to analog converter to convert an input voltage to an analog signal for comparison to the voltage and to generate a differential voltage using the signals received from the current sense resistor and an initial voltage supplied to the motor winding. The device may include a processor to use the differential voltage and a current input value to calculate a resistance of the motor winding from comparison to a temperature conversion curve.
1. A device for estimating motor winding temperature:
a motor shaft;
a motor winding comprising a first coil end and a second coil end where electrical current from the first coil end and the second coil end pass through a common wiring in response to activation of at least one of the first coil end or the second coil end to move the motor shaft;
a current sense resistor to measure a differential voltage through the common wiring;
an analog to digital converter to convert the output signal of the current sense resistor for comparison to the voltage and to generate a differential voltage using the signals received from the current sense resistor and an initial voltage supplied to the motor winding;
a processor to use the differential voltage and a current input value to calculate a resistance of the motor winding, the processor to generate an estimated motor winding temperature from a comparison of the resistance of the motor winding to a temperature conversion curve; and
an over-temperature condition shutdown switch to stop current from reaching the motor winding in response to a detection that the estimated motor winding temperature puts the motor into an over-temperature condition for longer than a set time duration.
2. The device of claim 1 , wherein the motor winding is for a stepper motor.
3. The device of claim 1 , wherein the motor winding is a haptic solenoid, the current sense resistor is connected through a field transistor array, and the motor shaft is an actuator.
4. The device of claim 1 , wherein the current sense resistor is a series current sense resistor.
5. The device of claim 1 , wherein the temperature conversion curve is generated through calibration of the motor winding through use of a thermometer.
6. The device of claim 1 , wherein the temperature conversion curve is generated through mathematically generated models based on the thickness and material of the motor winding.
7. The device of claim 1 , wherein no thermometer is used for measuring temperature of the motor windings by contact or analysis of the surface of the motor winding.
8. The device of claim 1 , wherein generating an estimated motor winding temperature includes a time of winding operation, a time since last winding operation, a previously estimated motor winding temperature, and a time of most recent previously estimated motor winding temperature.
9. A method for estimating motor winding temperature comprising:
activating at least one of a first coil end or a second coil end of a motor winding, where electrical current from the first coil end and the second coil end pass through a common wiring;
detecting current passing through the common wiring;
calculating a differential voltage using an initial voltage supplied to the motor winding and signals received from the current sense resistor measuring a differential voltage; and
calculating a resistance of the motor winding with a processor using the differential voltage signal output from the current sense resistor and a current input value; and
generating an estimated motor winding temperature from a comparison of the resistance of the motor winding to a temperature conversion curve, wherein the temperature conversion curve is generated through mathematically generated models based on the thickness and material of the motor winding.
10. The method of claim 9 , comprising an over-temperature condition shutdown switch to stop current from reaching the motor winding in response to a detection that the estimated motor winding temperature puts the motor into an over-temperature condition.
11. The method of claim 9 , comprising an over-temperature condition shutdown switch to stop current from reaching the motor winding in response to a detection that the estimated motor winding temperature puts the motor into an over-temperature condition for longer than a set time duration.
12. The method of claim 9 , wherein the motor winding is for a stepper motor.
13. The method of claim 9 , wherein the motor winding is a haptic solenoid, and the current sense resistor is connected through a field transistor array.
14. The method of claim 9 , wherein the current sense resistor is a series current sense resistor.
15. The method of claim 9 , wherein the temperature conversion curve is generated through calibration of the motor winding through use of a thermometer.
16. The method of claim 9 , wherein no thermometer is used for measuring temperature of the motor windings by contact or analysis of the surface of the motor winding.
17. The method of claim 9 , wherein generating an estimated motor winding temperature includes a time of winding operation, a time since last winding operation, a previously estimated motor winding temperature, and a time of most recent previously estimated motor winding temperature.
18. A tangible, non-transitory, computer-readable medium comprising instructions that, when executed by a processor, estimates motor winding temperature, the instructions to direct the processor to:
activate at least one of a first coil end or a second coil end of a motor winding, where electrical current from the first coil end and the second coil end pass through a common wiring;
detect current passing through the common wiring via a current sense resistor;
calculate a differential voltage using an initial voltage supplied to the motor winding and signals received from the current sense resistor measuring a differential voltage; and
calculate a resistance of the motor winding using the measured differential voltage;
generate an estimated motor winding temperature from a comparison of the resistance of the motor winding to a temperature conversion curve; and
activate an over-temperature condition shutdown switch to stop current from reaching the motor winding in response to a detection that the estimated motor winding temperature puts the motor into an over-temperature condition for longer than a set time duration.
19. The computer-readable medium of claim 18 , wherein the motor winding is for a stepper motor.
20. The computer-readable medium of claim 18 , wherein the motor winding is a haptic solenoid, and the current sense resistor is connected through a field transistor array.
21. The computer-readable medium of claim 18 , wherein the current sense resistor is a series current sense resistor.
22. The computer-readable medium of claim 18 , wherein the temperature conversion curve is generated through calibration of the motor winding through use of a thermometer.
23. The computer-readable medium of claim 18 , wherein the temperature conversion curve is generated through mathematically generated models based on the thickness and material of the motor winding.
24. The computer-readable medium of claim 18 , wherein no thermometer is used for measuring temperature of the motor windings by contact or analysis of the surface of the motor winding.
25. The computer-readable medium of claim 18 , wherein generating an estimated motor winding temperature includes a time of winding operation, a time since last winding operation, a previously estimated motor winding temperature, and a time of most recent previously estimated motor winding temperature.