IP Library Granted Patent US 10,772,485
Granted Patent B2
US 10,772,485 · App. 16/509,177 · Granted Sep 15, 2020

Systems and methods for reducing measurement error using optical fiber shape sensors

Inventors: Randall L. Schlesinger (San Mateo, CA); Stephen J. Blumenkranz (Los Altos, CA); Christopher R. Carlson (Belmont, CA); Vincent Duindam (San Francisco, CA); Anoop B. Kowshik (Saratoga, CA); Timothy D. Soper (San Jose, CA)
Assignee: INTUITIVE SURGICAL OPERATIONS, INC.
A61B1/00096A61B1/0051A61B1/00078A61B1/018A61B2034/2061
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Quick Facts
Patent No.
US 10,772,485
App. No.
16/509,177
Filed
Jul 11, 2019
Granted
Sep 15, 2020
Kind
B2
Art Unit
2896
USPC
600/182
Abstract

An apparatus may include an instrument including an elongated shaft and a shape sensor including an elongated optical fiber extending within the elongated shaft at a first radial distance from a neutral axis. The apparatus may also comprise a reference sensor disposed within the elongated shaft. The shape sensor may be fixed in a known first position relative to the reference sensor. The apparatus may also comprise a twist resistant feature disposed within the elongated shaft. The twist resistant feature may be coupled to the shape sensor to reduce twisting of the elongated optical fiber relative to the elongated shaft while permitting axial translation of the elongated optical fiber within the elongated shaft. The shape sensor may be coupled to the twist resistant feature at a known second position relative to the reference sensor.

Claims (44)

1. An apparatus comprising:

an instrument including an elongated shaft;

a shape sensor including an elongated optical fiber extending within the elongated shaft at a first radial distance from a neutral axis;

a reference sensor disposed within the elongated shaft, wherein the shape sensor is fixed in a known first position relative to the reference sensor; and

a twist resistant feature disposed within the elongated shaft, wherein the twist resistant feature is coupled to the shape sensor to reduce twisting of the elongated optical fiber relative to the elongated shaft while permitting axial translation of the elongated optical fiber within the elongated shaft, and wherein the shape sensor is coupled to the twist resistant feature at a known second position relative to the reference sensor.

2. The apparatus of claim 1 , wherein the shape sensor is fixed to at least one of the reference sensor and the elongated shaft via a bonding agent.

3. The apparatus of claim 1 , wherein:

the reference sensor is at a first axial location along the elongated shaft;

the elongated optical fiber is fixed to the elongated shaft at the first axial location; and

the twist resistant feature is coupled to the elongated optical fiber at a second axial location, the second axial location being distal to the first axial location along the elongated shaft.

4. The apparatus of claim 1 , wherein:

the reference sensor is at a first axial location along the elongated shaft;

the twist resistant feature is coupled to the elongated optical fiber at the first axial location; and

the elongated optical fiber is fixed to the elongated shaft at a second axial location, the second axial location being distal to the first axial location along the elongated shaft.

5. The apparatus of claim 1 , wherein:

the reference sensor is fixed to the elongate shaft at a first axial location along the elongated shaft;

the elongated optical fiber is fixed to the reference sensor at the first axial location; and

the twist resistant feature is coupled to the elongated optical fiber at a second axial location, the second axial location being distal to the first axial location along the elongated shaft.

6. The apparatus of claim 1 , wherein the reference sensor includes an electromagnetic sensor.

7. The apparatus of claim 1 , wherein:

the reference sensor is at an axial location along the elongated shaft;

the elongated optical fiber is fixed to the reference sensor at the axial location;

the twist resistant feature is coupled to the elongated optical fiber at the axial location; and

the axial location translates to allow the elongated optical fiber and the reference sensor to axially translate along a longitudinal axis of the elongated shaft.

8. An apparatus comprising:

an instrument including an elongated shaft;

a tracking system; and

a first shape sensor including an elongated optical fiber extending within the elongated shaft, wherein the elongated optical fiber includes a marker, wherein the tracking system is configured to detect the marker within the elongated shaft, wherein a shape of the first shape sensor is determined between the marker and a distal end of the first shape sensor, and wherein the marker is disposed distally of a twist-prone length of the elongated optical fiber.

9. The apparatus of claim 8 , wherein the marker includes at least one of a bend, a loop, or another shape in the elongated optical fiber.

10. The apparatus of claim 8 , wherein the marker is coupled to a reference sensor within the elongated shaft.

11. The apparatus of claim 10 , wherein the reference sensor includes an electromagnetic sensor.

12. The apparatus of claim 8 , wherein the marker is a mechanical reference.

13. The apparatus of claim 8 , wherein a first length of the elongated optical fiber extending between the marker and a distal end of the elongated shaft is positioned within a lumen of the elongated shaft, and wherein the first length of the elongated optical fiber is unconstrained between the marker and the distal end of the elongated shaft.

14. The apparatus of claim 8 , wherein at least a portion of the elongated optical fiber is at least one of helically wrapped around within a wall of the elongated shaft or helically wrapped along a distal steerable section of the elongated shaft.

15. The apparatus of claim 14 , wherein the elongated optical fiber includes a service loop proximal of a proximal end of the elongated shaft, and wherein the service loop is configured to facilitate axial movement of the elongated optical fiber relative to the elongated shaft.

16. A method of operating a shape sensing apparatus comprising:

receiving shape data from a shape sensor, the shape sensor including an elongated optical fiber extending within an elongated shaft and coupled to a twist resistant feature along at least a portion of the elongated optical fiber, the twist resistant feature configured to limit twisting of the elongated optical fiber relative to the elongated shaft;

receiving position data from a reference sensor disposed at a first axial position along the elongated shaft; and

generating an instrument bend measurement based upon the received shape data and the position data, wherein generating the instrument bend measurement comprises adjusting the shape data based on the position data and a predetermined algorithm for evaluating twist of the elongated optical fiber, wherein the predetermined algorithm includes a mathematical model, and wherein the mathematical model includes at least one of:

an assumption that twisting of the elongated optical fiber relative to the elongated shaft scales linearly along an axial distance from a distal end of the elongated shaft; and

at least one of a polynomial fit or an exponential fit to twisting of the elongated optical fiber relative to the elongated shaft.

17. The method of claim 16 , wherein receiving position data from the reference sensor includes receiving position data from an electromagnetic sensor.

18. The method of claim 16 , further comprising tracking a position of a mechanical reference using a mechanical reference tracking system, wherein the mechanical reference is coupled to the elongated optical fiber proximal of a proximal end of the elongated optical fiber.

19. The method of claim 16 , further comprising tracking a marker using a marker tracking system, wherein the marker is coupled to the elongated optical fiber, and wherein the marker is at least one of a bend, a loop, or another marker detectable by the marker tracking system.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 11, 2019
From: SCHLESINGER, RANDALL L.; BLUMENKRANZ, STEPHEN J.; CARLSON, CHRISTOPHER R.; DUINDAM, VINCENT; KOWSHIK, ANOOP B.; SOPER, TIMOTHY D.
To: INTUITIVE SURGICAL OPERATIONS, INC.
Reel/Frame 049730/0758 →
Continuity (3)
Continuation 15518385
Provisional Application 62065349 · Oct 17, 2014
Related Publication 20200008655A1 · Jan 9, 2020
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