IP Library Patent Application 16511023
Patent Application
App. No. 16/511,023

COMPOSITION FOR FORMING ELECTRODE FOR SOLAR CELL INCLUDING NANOTEXTURED SUBSTRATE, ELECTRODE PREPARED USING THE SAME AND SOLAR CELL INCLUDING ELECTRODE PREPARED USING THE SAME

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Patent No.
US None
App. No.
16/511,023
Abstract

A composition for electrodes of solar cells that include a nano-textured substrate and a solar cell including the electrode, the composition including a conductive powder; a glass frit; and an organic vehicle, wherein, when a particle size distribution curve is plotted in a graph with particle size of the conductive powder on the x-axis and fraction of conductive powder particles of corresponding diameter on the y-axis, the conductive powder satisfies Equations 1, 2, and 3.

Claims (46)

1 . A composition for electrodes of solar cells that include a nano-textured substrate, the composition comprising:

a conductive powder;

a glass frit; and

an organic vehicle,

wherein, when a particle size distribution curve is plotted in a graph with particle size of the conductive powder on the x-axis and fraction of conductive powder particles of corresponding diameter on the y-axis, the conductive powder satisfies Equations 1, 2, and 3:

about 5%≤( S 2/ S 1)×100≤ about 65%   [1]

about 1%≤( S 3/ S 1)×100≤ about 55%   [2]

about 0.4%≤( S 4/ S 1)×100≤ about 45%   [3]

wherein S 1 is a total area enclosed by the particle size distribution curve and the x-axis, S 2 is an area enclosed by the particle size distribution curve and the x-axis within the particle diameter range of greater than 0 μm and less than or equal to about 2.0 μm, S 3 is an area enclosed by the particle size distribution curve and the x-axis within the particle diameter range of greater than 0 μm and less than or equal to about 1.7 μm, and S 4 is an area enclosed by the particle size distribution curve and the x-axis within the particle diameter range of greater than 0 μm and less than or equal to about 1.3 μm.

2 . The composition as claimed in claim 1 , wherein the conductive powder satisfies Equation 4:

about 5%≤( S 5/ S 1)×100≤ about 40%   [4]

wherein S 1 is the total area enclosed by the particle size distribution curve and the x-axis, and S 5 is an area enclosed by the particle size distribution curve and the x-axis within the particle diameter range of greater than about 1.3 μm and less than or equal to about 1.7 μm.

3 . The composition as claimed in claim 1 , wherein the conductive powder satisfies Equation 5:

about 5%≤( S 6/ S 1)×100≤ about 50%   [5]

wherein S 1 is the total area enclosed by the particle size distribution curve and the x-axis, and S 6 is an area enclosed by the particle size distribution curve and the x-axis within the particle diameter range of greater than about 1.7 μm and less than or equal to about 2.0 μm.

4 . The composition as claimed in claim 1 , wherein the conductive powder satisfies Equation 6:

about 35%≤( S 7/ S 1)×100≤ about 95%   [6]

wherein S 1 is the total area enclosed by the particle size distribution curve and the x-axis, and S 7 is an area enclosed by the particle size distribution curve and the x-axis within the particle diameter range of greater than about 2.0 μm.

5 . The composition as claimed in claim 1 , wherein the conductive powder includes silver powder.

6 . The composition as claimed in claim 1 , wherein the composition includes:

about 60 wt % to about 95 wt % of the conductive powder;

about 0.1 wt % to about 20 wt % of the glass frit; and

the organic vehicle.

7 . The composition as claimed in claim 1 , further comprising a dispersant, a thixotropic agent, a plasticizer, a viscosity stabilizer, an anti-foaming agent, a pigment, a UV stabilizer, an antioxidant, or a coupling agent.

8 . A solar cell, comprising:

a nano-textured substrate; and

an electrode on the nano-textured substrate,

wherein:

the nano-textured substrate includes a substrate having an average of 5 or more bumps having a height of about 50 nm or more per about 5 μm length in vertical section, and

the electrode is prepared from the composition as claimed in claim 1 .

9 . The solar cell as claimed in claim 8 , wherein an average maximum distance between a pair of adjacent bumps each having the height of about 50 nm or more per about 5 μm length in vertical section of the nano-textured substrate is greater than or equal to about 100 nm.

10 . The solar cell as claimed in claim 8 , wherein the conductive powder satisfies Equation 4:

about 5%≤( S 5/ S 1)×100≤ about 40%   [4]

wherein S 1 is the total area enclosed by the particle size distribution curve and the x-axis, and S 5 is an area enclosed by the particle size distribution curve and the x-axis within the particle diameter range of greater than about 1.3 μm and less than or equal to about 1.7 μm.

11 . The solar cell as claimed in claim 8 , wherein the conductive powder satisfies Equation 5:

about 5%≤( S 6/ S 1)×100≤ about 50%   [5]

wherein S 1 is the total area enclosed by the particle size distribution curve and the x-axis, and S 6 is an area enclosed by the particle size distribution curve and the x-axis within the particle diameter range of greater than about 1.7 μm and less than or equal to about 2.0 μm.

12 . The solar cell as claimed in claim 8 , wherein the conductive powder satisfies Equation 6:

about 35%≤( S 7/ S 1)×100≤ about 95%   [6]

wherein S 1 is the total area enclosed by the particle size distribution curve and the x-axis, and S 7 is an area enclosed by the particle size distribution curve and the x-axis within the particle diameter range of greater than about 2.0 μm.

13 . The solar cell as claimed in claim 8 , wherein the conductive powder includes silver powder.

14 . The solar cell as claimed in claim 8 , wherein the composition includes:

about 60 wt % to about 95 wt % of the conductive powder;

about 0.1 wt % to about 20 wt % of the glass frit; and

the organic vehicle.

15 . The solar cell as claimed in claim 8 , wherein the composition further includes a dispersant, a thixotropic agent, a plasticizer, a viscosity stabilizer, an anti-foaming agent, a pigment, a UV stabilizer, an antioxidant, or a coupling agent.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 13, 2021
From: SAMSUNG SDI CO., LTD.
To: CHANGZHOU FUSION NEW MATERIAL CO. LTD
Reel/Frame 056005/0177 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 15, 2019
From: PARK, SANG HEE; LEE, JI SEON; CHO, SUNG BIN
To: SAMSUNG SDI CO., LTD.
Reel/Frame 049747/0604 →