Production process control method and production process control device

1. A production process control method comprising:

acquiring first recorded production process information from a record of production of a preset workpiece, the first recorded production process information comprising a first recorded parameter and a second recorded parameter;

extracting second production process information from the first recorded production process information, the second production process information meeting a preset quality standard and comprising a first satisfied parameter and a second satisfied parameter, the first satisfied parameter corresponding to the first recorded parameter, and the second satisfied parameter corresponding to the second recorded parameter;

establishing a matching model according to the second production process information for correlating the first satisfied parameter with the second satisfied parameter, and establishing a production capability prediction model according to the first satisfied parameter and the second satisfied parameter for predicting production capability;

inputting a value of a first production parameter into the matching model to obtain a value of a second production parameter that is matched with the value of the first parameter for producing the preset workpiece, the first production parameter corresponding to the first satisfied parameter, and the second production parameter corresponding to the second satisfied parameter;

inputting the value of the first production parameter and the value of the second production parameter into the production capability prediction model to calculate a complex production capability index (CPK) value;

determining whether the CPK value reaches a preset capability standard; and

setting the value of the first production parameter and the value of the second production parameter for producing the preset workpiece when the CPK value reaches the preset capability standard.

2. The production process control method of claim 1 , wherein:

the first recorded parameter, the first satisfied parameter, and the first production parameter comprise at least one of production environment parameters, workpiece material parameters, and workpiece test parameters; and

the second recorded parameter, the second satisfied parameter, and the second production parameter comprise production device operation parameters.

3. The production process control method of claim 1 , wherein the record of production of the preset workpiece is obtained from a database.

4. The production process control method of claim 1 , wherein:

the matching model and the production capability prediction model are trained based on a back propagation (BP) neural network model.

5. The production process control method of claim 1 , further comprising:

monitoring whether a quality test result of current production of the preset workpiece meets a preset quality standard; and

outputting a parameter configuration abnormality alert message when the quality test result does not meet the preset quality standard.

6. The production process control method of claim 1 , further comprising;

monitoring whether a value of the first production parameter and/or a value of the second production parameter changes;

acquiring a current value of the first production parameter and a current value of the second production parameter when the value of the first production parameter and/or the value of the second production parameter changes;

inputting the current value of the first production parameter and the current value of the second production parameter into the production capability prediction model to recalculate the CPK value;

determining whether the recalculated CPK value meets the preset capability standard; and

outputting a parameter configuration abnormality alert message when the recalculated CPK value does not reach the preset capability standard.

7. The production process control method of claim 6 , wherein the step of monitoring whether the value of the first production parameter and/or the value of the second production parameter changes comprises:

detecting whether the value of the first production parameter and/or the value of the second production parameter exceeds a preset change range; and

determining that the value of the first production parameter and/or the value of the second production parameter has changed when the value of the first production parameter and/or the value of the second production parameter exceeds the preset change range.

8. The production process control method of claim 1 , further comprising:

outputting a parameter configuration abnormality alert message when the CPK value does not reach the preset capability standard.

9. A production process control device comprising:

a processor; and

a memory storing a plurality of instructions, which when executed by the processor, cause the processor to:

acquire first recorded production process information from a record of production of a preset workpiece, the first recorded production process information comprising a first recorded parameter and a second recorded parameter;

extract second production process information from the first recorded production process information, the second production process information meeting a preset quality standard and comprising a first satisfied parameter and a second satisfied parameter, the first satisfied parameter corresponding to the first recorded parameter, and the second satisfied parameter corresponding to the second recorded parameter;

establish a matching model according to the second production process information for correlating the first satisfied parameter with the second satisfied parameter, and establishing a production capability prediction model according to the first satisfied parameter and the second satisfied parameter for predicting production capability;

input a value of a first production parameter into the matching model to obtain a value of a second production parameter that is matched with the value of the first parameter for producing the preset workpiece, the first production parameter corresponding to the first satisfied parameter, and the second production parameter corresponding to the second satisfied parameter;

input the value of the first production parameter and the value of the second production parameter into the production capability prediction model to calculate a complex production capability index (CPK) value;

determine whether the CPK value reaches a preset capability standard; and

set the value of the first production parameter and the value of the second production parameter for producing the preset workpiece when the CPK value reaches the preset capability standard.

10. The production process control device of claim 9 , wherein:

the first recorded parameter, the first satisfied parameter, and the first production parameter comprise at least one of production environment parameters, workpiece material parameters, and workpiece test parameters; and

the second recorded parameter, the second satisfied parameter, and the second production parameter comprise production device operation parameters.

11. The production process control device of claim 9 , wherein the record of production of the preset workpiece is obtained from a database.

12. The production process control device of claim 9 , wherein:

the matching model and the production capability prediction model are trained based on a back propagation (BP) neural network model.

13. The production process control device of claim 9 , wherein the processor is further caused to:

monitor whether a quality test result of current production of the preset workpiece meets a preset quality standard; and

output a parameter configuration abnormality alert message when the quality test result does not meet the preset quality standard.

14. The production process control device of claim 9 , wherein the processor is further caused to;

monitor whether a value of the first production parameter and/or a value of the second production parameter changes;

acquire a current value of the first production parameter and a current value of the second production parameter when the value of the first production parameter and/or the value of the second production parameter changes;

input the current value of the first production parameter and the current value of the second production parameter into the production capability prediction model to recalculate the CPK value;

determine whether the recalculated CPK value meets the preset capability standard; and

output a parameter configuration abnormality alert message when the recalculated CPK value does not reach the preset capability standard.

15. The production process control device of claim 14 , wherein the processor monitors whether the value of the first production parameter and/or the value of the second production parameter changes by:

detecting whether the value of the first production parameter and/or the value of the second production parameter exceeds a preset change range; and

determining that the value of the first production parameter and/or the value of the second production parameter has changed when the value of the first production parameter and/or the value of the second production parameter exceeds the preset change range.

16. The production process control device of claim 9 , wherein the processor is further caused to:

output a parameter configuration abnormality alert message when the CPK value does not reach the preset capability standard.