IP Library Granted Patent US 11,355,677
Granted Patent B2
US 11,355,677 · App. 16/514,489 · Granted Jun 7, 2022

Light-emitting element and the manufacturing method thereof

Inventors: Ching-Tai Cheng (Hsinchu, TW); Ju-Lien Kuo (Hsinchu, TW); Min-Hsun Hsieh (Hsinchu, TW); Shau-Yi Chen (Hsinchu, TW); Shih-An Liao (Hsinchu, TW); Jhih-Hao Chen (Hsinchu, TW)
Assignee: EPISTAR CORPORATION
H01L33/507H01L33/007H01L33/22H01L33/505H01L33/52H01L51/5284H01L27/153H01L33/44H01L2933/0041
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Quick Facts
Patent No.
US 11,355,677
App. No.
16/514,489
Granted
Jun 7, 2022
Kind
B2
Abstract

A light-emitting element having a light-emitting unit, a transparent layer and a wavelength conversion layer formed on the transparent layer. The transparent layer covers the light-emitting unit. The wavelength conversion layer includes a phosphor layer having a phosphor and a stress release layer without the phosphor.

Claims (22)

1. A light-emitting element, comprising:

a light-emitting unit having a top surface, a bottom surface opposite to the top surface and a side surface between the top surface and the bottom surface;

a wavelength conversion layer covering the top surface, the wavelength conversion layer comprising a phosphor layer having a phosphor and a stress release layer without the phosphor formed on the phosphor layer;

a first transparent bottom layer arranged between the light-emitting unit and the wavelength conversion layer;

a transparent layer arranged on the top surface, and covering the wavelength conversion layer;

a protection layer covering the side surface and partially covering the transparent layer without covering the top surface and the bottom surface; and

a first conductive layer arranged under the bottom surface,

wherein the phosphor layer has an first open end and a second open end in a cross sectional view, the first open end and second open end being exposed by the first transparent bottom layer and the stress release layer,

wherein the stress release layer has a third open end in a cross sectional view, the third open end being exposed by the phosphor layer and the transparent layer,

wherein the first conductive layer seals the first open end and a bottom of the third open end without directly contacting the second open end and the protection layer seals a side of the third open end.

2. The light-emitting element according to claim 1 , further comprising a second transparent bottom layer arranged between the light-emitting unit and the wavelength conversion layer.

3. The light-emitting element according to claim 2 , wherein the first transparent bottom layer and the second transparent bottom layer comprise a common material.

4. The light-emitting element according to claim 1 , further comprising a carrier formed on the transparent layer.

5. The light-emitting element according to claim 4 , wherein the protection layer covers a sidewall of the transparent layer and a sidewall of the carrier.

6. The light-emitting element according to claim 4 , wherein the protection layer comprises a top surface being coplanar with a top surface of the carrier.

7. The light-emitting element according to claim 1 , wherein the protection layer and the light-emitting unit are overlapped with each other in a horizontal direction.

8. The light-emitting element according to claim 2 , wherein the first transparent bottom layer totally separates the wavelength conversion layer and the light-emitting unit.

9. The light-emitting element according to claim 2 , wherein the first transparent bottom comprises a curved surface contacting the wavelength conversion layer.

10. The light-emitting element according to claim 2 , wherein the first transparent bottom layer contacting the top surface and the side surface of the light-emitting unit.

11. The light-emitting element according to claim 9 , wherein the wavelength conversion layer and the curved surface have an identical contour.

12. The light-emitting element according to claim 2 , wherein the first conductive layer contacts the first open end and the first transparent bottom layer.

13. The light-emitting element according to claim 1 , further comprises a second conductive layer which is separated from the first conductive layer, and arranged under the bottom surface for sealing the second open end.

Assignments (2)
CHANGE OF NAME Recorded Apr 22, 2026
From: EPISTAR CORPORATION
To: ENNOSTAR CORPORATION
Reel/Frame 075513/0783 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 22, 2019
From: CHENG, CHING-TAI; KUO, JU-LIEN; HSIEH, MIN-HSUN; CHEN, SHAU-YI; LIAO, SHIH-AN; CHEN, JHIH-HAO
To: EPISTAR CORPORATION
Reel/Frame 049816/0087 →