IP Library Granted Patent US 12,268,275
Granted Patent B2
US 12,268,275 · App. 16/515,577 · Granted Apr 8, 2025

Cross-linked elastomeric proteins in polar nonaqueous solvents and uses thereof

Inventors: Matthew Jordan Smith (Emeryville, CA); Michael Eun-Suk Lee (Berkeley, CA); Mitchell Joseph Heinrich (Oakland, CA); Paul James Jehlen (Richmond, CA)
Assignee: BOLT THREADS, INC.
A43B13/04A43B3/101A43B3/108A43B3/128A43B13/02A43B13/122A43B13/125A43B13/127A43B13/14A43B13/16A43B13/186A43B13/187A43B13/188A43B17/003A43B23/088B29C39/003B29D35/122C07K1/02C07K1/14C07K14/43563C07K14/78C08J3/247C08J9/0066C08J9/04C08J9/08C08J9/122B29K2089/00B29L2031/504B29L2031/507C08J2389/00
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Quick Facts
Patent No.
US 12,268,275
App. No.
16/515,577
Granted
Apr 8, 2025
Kind
B2
Abstract

Disclosed herein are improved cross-linked resilin compositions and methods of making these improved compositions. These include new methods of cross-linking resilin compositions, use of polar nonaqueous solvents for adjusting material properties of cross-linked resilin solid compositions, and resilin foam compositions and methods of making the same.

Claims (30)

1. A method of cross-linking recombinant resilin, comprising:

providing a composition comprising purified recombinant resilin, wherein the composition comprises full-length recombinant resilin in an amount in a range from 10% and 90% by weight of the purified recombinant resilin;

placing said recombinant resilin in a cross-linking solution comprising ammonium persulfate and an aqueous solvent, wherein the cross-linking solution does not include a photocatalyst or a cross-linking enzyme;

incubating said recombinant resilin in said cross-linking solution at a temperature of at least 60° C., thereby generating a cross-linked recombinant resilin solid composition in the aqueous solvent; and

solvent exchanging the aqueous solvent in the cross-linked recombinant resilin solid composition with a polar, non-aqueous solvent to thereby provide a polar, non-aqueous based crosslinked resilin solid.

2. The method of claim 1 , wherein said incubation is performed for at least 15 minutes, at least 30 minutes, at least 45 minutes, at least 60 minutes, at least 90 minutes, or at least 2 hours.

3. The method of claim 1 , wherein said recombinant resilin in said cross-linking solution is incubated at a temperature of from 60° C. to 85° C., from 70° C. to 85° C. or from 75° C. to 85° C.

4. The method of claim 1 , wherein said cross-linked recombinant resilin solid composition is stable at room temperature for more than 5 days, more than 10 days, more than 20 days, or more than 40 days.

5. The method of claim 1 , wherein said purified recombinant resilin is prepared by recombinantly expressing a gene encoding said recombinant resilin in a modified organism in a culture, and purifying expressed recombinant resilin from said culture.

6. A solid recombinant resilin composition comprising a solid cross-linked recombinant resilin in a polar nonaqueous solvent selected from glycerol, propylene glycol, and ethylene glycol, wherein the composition comprises full-length recombinant resilin in an amount in a range from 10% and 90% by weight of the solid cross-linked recombinant resilin.

7. The method of claim 1 , wherein said solvent exchange is performed for at least 8 hours, at least 16 hours, at least 24 hours, or at least 48 hours.

8. The method of claim 1 , wherein said solvent exchange is performed at about 60° C.

9. The method of claim 1 , wherein said cross-linked recombinant resilin solid composition comprises at least 20%, at least 50%, at least 70%, or at least 80% full length resilin as a portion of all resilin as measured by size exclusion chromatography.

10. The method of claim 1 , wherein exchanging said solvent changes the elastic modulus, the resilience, the hardness, the maximum elastic compressive load, or the material lifetime of the cross-linked recombinant resilin solid composition.

11. A method of preparing a recombinant resilin foam, comprising:

admixing a recombinant resilin with a cross-linking solution comprising ammonium persulfate in an aqueous solvent, wherein the cross-linking solution does not include a photocatalyst or a cross-linking enzyme, wherein the recombinant resilin comprises full-length recombinant resilin in an amount in a range from 10% and 90% by weight of the recombinant resilin;

incubating said recombinant resilin in said cross-linking solution at a temperature of at least 60° C. in the presence of a foaming agent that introduces bubbles into the resilin while crosslinking, thereby generating a cross-linked recombinant resilin solid foam in the aqueous solvent; and

solvent exchanging the aqueous solvent in the cross-linked recombinant resilin solid foam with a polar, non-aqueous solvent to thereby provide a polar, non-aqueous based crosslinked resilin solid foam.

12. The method of claim 11 , wherein the solvent exchanging is performed in a solution containing at least 20× the volume of the polar, non-aqueous solvent relative to the resilin solid.

13. The method of claim 1 , wherein the solvent exchanging is performed in a solution containing at least 20× the volume of the polar, non-aqueous solvent relative to the resilin solid.

14. A solid composition comprising a solid cross-linked resilin composition in a polar nonaqueous solvent selected from glycerol, propylene glycol, and ethylene glycol, wherein said cross-linked resilin is foamed, wherein the composition comprises full-length recombinant resilin in an amount in a range from 10% and 90% by weight of the solid cross-linked resilin.

15. The method of claim 1 , wherein said cross-linked recombinant resilin solid composition comprises a hardness of at least 10 as measured using a Shore 00 Durometer via ASTM D2240.

16. The method of claim 1 , wherein said cross-linked recombinant resilin solid composition comprises a rebound resilience from about 40% to about 60% as measured by ASTM D7121.

17. The method of claim 1 , wherein said cross-linked recombinant resilin solid composition comprises a compressive stress at 25% of about 6 to about 8 psi as measured by ASTM D575.

18. The method of claim 1 , wherein said cross-linked recombinant resilin solid composition does not undergo an elastic to plastic transition below 2 kN of compressive force as measured by a Zwick compression test.

19. The method of claim 1 , wherein said cross-linked recombinant resilin solid composition does not comprise a cross-linking enzyme or a photocatalyst.

20. The method of claim 1 , wherein the polar, non-aqueous solvent is selected from glycerol, propylene glycol, and ethylene glycol.

21. The method of claim 11 , wherein the foaming agent comprises a chemical blowing agent or a physical blowing agent.

22. The method of claim 21 , wherein the chemical blowing agent comprises sodium bicarbonate, potassium bicarbonate, ammonium, azodicarbonamide, isocyanate, hydrazine, isopropanol, 5-phenyltetrazole, triazole, 4,4′oxybis (benzenesulfonyl hydrazide) (OBSH), trihydrazine triazine (THT), hydrogen phosphate, tartaric acid, citric acid, and toluenesulphonyl semicarbazide (TSS).

23. The method of claim 21 , wherein the physical blowing agent comprises chlorofluorocarbon (CFC), dissolved nitrogen, N 2 , CH 4 , H 2 , CO 2 , Ar, pentane, isopentane, hexane, methylene dichloride, and dichlorotetra-fluoroethane.

Assignments (2)
SECURITY INTEREST Recorded Oct 14, 2022
From: BOLT THREADS, INC.
To: GINKGO BIOWORKS, INC.
Reel/Frame 061430/0311 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 13, 2019
From: SMITH, MATTHEW JORDAN; LEE, MICHAEL EUN-SUK; HEINRICH, MITCHELL JOSEPH; JEHLEN, PAUL JAMES
To: BOLT THREADS, INC.
Reel/Frame 050374/0247 →
Continuity (2)
Provisional Application 62700197 · Jul 18, 2018
Related Publication 20200102429A1 · Apr 2, 2020
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