IP Library Granted Patent US 11,450,924
Granted Patent B2
US 11,450,924 · App. 16/519,312 · Granted Sep 20, 2022

Battery separator for extending the cycle life of a battery

Inventors: Eric Henri Miller (Philpot, KY); John Randolph Timmons (Owensboro, KY); John Kevin Whear (Utica, KY)
Assignee: Daramic, LLC
H01M50/449B32B3/30B32B7/12H01M10/12H01M50/403H01M50/409H01M50/463B32B2250/02B32B2307/202B32B2307/206B32B2457/10Y02E60/10
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Quick Facts
Patent No.
US 11,450,924
App. No.
16/519,312
Granted
Sep 20, 2022
Kind
B2
Abstract

A battery separator for extending the cycle life of a battery has a separator and a conductive layer. The conductive layer is disposed upon the separator. The conductive layer is adapted to be in contact with the positive electrode of the battery thereby providing a new route of current to and from the positive electrode.

Claims (16)

1. A lead acid battery comprising:

a positive electrode;

a negative electrode;

a non-conductive separator comprising a porous membrane with ribs disposed thereon;

said ribs having rib tips disposed on a rib surface that faces away from said porous membrane; and

a conductive layer disposed between and in direct contact with said rib tips and said positive electrode, said conductive layer being made of a conductive material being selected from the group consisting of lead, gold, antimony, arsenic, tin, barium, beryllium, lithium, magnesium, zinc, aluminum, nickel, silver and combination alloys thereof, or carbon, carbon fibers, graphite, carbon nanotubes, buckyballs, and a combination thereof,

said conductive layer is configured to directly contact a positive electrode of the lead acid battery and thereby produce a route for current to and from said positive electrode when the conductive capacity of a positive electrode conductor deteriorates.

2. The battery separator of claim 1 , wherein said ribs being straight, angled, or wavy.

3. The battery separator of claim 1 wherein said conductive layer being strips.

4. In a system or vehicle, the improvement comprising the lead acid battery of claim 1 .

5. In a system or vehicle, the improvement comprising a lead acid battery having:

a positive electrode;

a negative electrode;

a non-conductive separator comprising a porous membrane with ribs disposed thereon;

said ribs having rib tips disposed on a rib surface that faces away from said porous membrane; and

a conductive layer disposed between and in direct contact with said rib tips and said positive electrode, said conductive layer being made of a conductive material being selected from the group consisting of lead, gold, antimony, arsenic, tin, and combination alloys thereof, said conductive layer is configured to directly contact a positive electrode of the lead acid battery and thereby produce a route for current to and from said positive electrode when the conductive capacity of a positive electrode conductor deteriorates.

Assignments (3)
ASSIGNMENT OF SECURITY INTERESTS IN PATENT COLLATERAL Recorded Apr 22, 2026
From: ENCINA PRIVATE CREDIT SPV 2, LLC, AS RESIGNING AGENT
To: ACF FINCO I LP, AS SUCCESSOR AGENT
Reel/Frame 075435/0811 →
SHORT-FORM PATENTS SECURITY AGREEMENT Recorded Jan 12, 2026
From: DARAMIC, LLC
To: ENCINA PRIVATE CREDIT SPV 2, LLC, AS COLLATERAL AGENT
Reel/Frame 074315/0795 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 22, 2025
From: MILLER, ERIC H.; TIMMONS, JOHN RANDOLPH; WHEAR, JOHN KEVIN
To: DARAMIC, LLC
Reel/Frame 070299/0313 →
Continuity (3)
Division 15389938 · Dec 23, 2016
Continuation 11535701 · Sep 27, 2006
Related Publication 20190348659A1 · Nov 14, 2019