IP Library Granted Patent US 10,881,926
Granted Patent B1
US 10,881,926 · App. 16/525,284 · Granted Jan 5, 2021

Iron golf club head

Inventors: Brian Hill (Carlsbad, CA); Bret H. Wahl (Escondido, CA); Scott Taylor (Bonita, CA)
Assignee: TAYLOR MADE GOLF COMPANY, INC.
A63B53/0475A63B53/042A63B53/0462A63B2053/0491
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Quick Facts
Patent No.
US 10,881,926
App. No.
16/525,284
Granted
Jan 5, 2021
Kind
B1
Abstract

Disclosed herein is an iron-type golf club head. The iron-type golf club head comprises a body, having a density of less than 8 grams-per-cubic-centimeter (g/cc). The body comprises a heel portion, a toe portion, a sole portion, a top portion, and a front portion. The body also comprises a rear portion, comprising an insert shelf, adjacent the sole portion and extending from the toe portion to the heel portion, and a retention bar, integrally formed with a portion of the insert shelf and circumferentially closing the portion of the insert shelf to define a first insert channel. The iron-type golf club head also comprises a high-density insert, having a density of greater than 7.5 g/cc, supported by the insert shelf, and retained within the first insert channel by the retention bar.

Claims (94)

1. An iron-type golf club head, comprising:

a body, having a density of less than 8 grams-per-cubic-centimeter (g/cc) and comprising:

a heel portion;

a toe portion;

a sole portion;

a top portion;

a front portion, comprising a strike face; and

a rear portion, comprising:

an insert shelf, adjacent the sole portion and extending from the toe portion to the heel portion; and

a retention bar, integrally formed with a portion of the insert shelf and circumferentially closing the portion of the insert shelf to define a first insert channel;

a high-density insert, having a density of greater than 7.5 g/cc, supported by the insert shelf, and retained within the first insert channel by the retention bar; and

an internal cavity enclosed by the heel portion, the toe portion, the sole portion, the top portion, the front portion, and the rear portion.

2. The iron-type golf club head according to claim 1 , wherein the high-density insert is asymmetric and a mass of the high-density insert at a toe end of the high-density insert is greater than at a heel end of the high-density insert.

3. The iron-type golf club head according to claim 1 , wherein the high-density insert defines an exterior surface of the iron-type golf club head at the rear portion and the toe portion of the body.

4. The iron-type golf club head according to claim 1 , wherein a perimeter of the high-density insert at a toe end of the high-density insert is greater than at a heel end of the high-density insert.

5. The iron-type golf club head according to claim 1 , wherein an entire length of the high-density insert is greater than an entire length of the strike face of the body.

6. The iron-type golf club head according to claim 1 , wherein the iron-type golf club head has coefficient of restitution (COR) change value of between −0.00001 and −0.025, the COR change value being defined as a difference between a measured COR value of the iron-type golf club head and a United States Golf Association (USGA)-governed calibration plate COR value.

7. The iron-type golf club head according to claim 1 , wherein the retention bar constrains movement of the high-density insert in a front-to-rear direction.

8. The iron-type golf club head according to claim 1 , wherein the high density insert is external to the internal cavity.

9. The iron-type golf club head according to claim 8 , wherein the internal cavity is filled with a filler material.

10. An iron-type golf club head, comprising:

a body, having a density of less than 8 grams-per-cubic-centimeter (g/cc) and comprising:

a heel portion;

a toe portion;

a sole portion;

a top portion;

a front portion, comprising a strike face; and

a rear portion, comprising:

an insert shelf, adjacent the sole portion and extending from the toe portion to the heel portion; and

a retention bar, integrally formed with a portion of the insert shelf and circumferentially closing the portion of the insert shelf to define a first insert channel; and

a high-density insert, having a density of greater than 7.5 g/cc, supported by the insert shelf, and retained within the first insert channel by the retention bar,

wherein:

the rear portion further comprises a retention flap, spaced apart from the insert shelf and from the retention bar;

the retention flap at least partially circumferentially closes the insert shelf to define a second insert channel; and

the high-density insert is retained within the second insert channel by the retention flap.

11. The iron-type golf club head according to claim 10 , wherein:

the rear portion further comprises a rear wall; and

the insert shelf, the retention bar, and the retention flap, and the rear wall form a one-piece monolithic construction with the heel portion, the toe portion, the sole portion, and the top portion.

12. The iron-type golf club head according to claim 11 , wherein the front portion further comprises:

a face opening; and

a strike plate coupled to and enclosing the face opening;

wherein the strike plate defines at least a portion of the strike face.

13. An iron-type golf club head, comprising:

a hosel;

a body, integrally formed with the hosel, made of a titanium alloy, and comprising a front portion, having a strike face, a sole portion, and a rear portion, opposite the front portion; and

a high-density insert made of a tungsten alloy and coupled to an exterior of the rear portion of the body;

wherein:

a thickness of the front portion, defining the strike face, is between 2.2 mm and 3.6 mm;

the iron-type golf club head has coefficient of restitution (COR) change value of between −0.00001 and 0.025, the COR change value being defined as a difference between a measured COR value of the iron-type golf club head and a United States Golf Association (USGA)-governed calibration plate COR value;

a center of gravity of the iron-type golf club head is no more than between 11 mm and 21 mm from a ground plane when the iron-type golf club head is at a proper address position on the ground plane;

a blade length of the body is less than or equal to 82 mm;

an overall width of the sole portion is less than or equal to 25.5 mm;

the strike face comprises a leading edge;

an offset between the hosel and the leading edge of the strike face is less than or equal to 4.5 mm;

the body further comprises a heel portion and a toe portion;

the rear portion comprises:

an insert shelf, adjacent the sole portion and extending from the toe portion to the heel portion; and

a retention bar, integrally formed with a portion of the insert shelf and circumferentially closing the portion of the insert shelf to define a first insert channel; and

the high-density insert is supported by the insert shelf and retained within the first insert channel by the retention bar.

14. The iron-type golf club head according to claim 13 , further comprising an enclosed interior cavity.

15. The iron-type golf club head according to claim 13 , wherein the high-density insert has a mass of at least 80 grams.

16. The iron-type golf club head according to claim 13 , wherein a mass of the high-density insert is at least 38% of a total mass of the iron-type golf club head.

17. The iron-type golf club head according to claim 13 , wherein the high-density insert has an overall length that is between 90% and 110% of the blade length of the body.

18. The iron-type golf club head according to claim 13 , wherein:

the body further comprises a toe portion and a heel portion; and

the high-density insert is more massive nearer the toe portion than the heel portion.

19. The iron-type golf club head according to claim 13 , wherein the high-density insert defines an exterior surface of the iron-type golf club head at the rear portion and the toe portion of the body.

20. The iron-type golf club head according to claim 13 , wherein:

the rear portion further comprises a retention flap, spaced apart from the insert shelf and from the retention bar;

the retention flap at least partially circumferentially closes the insert shelf to define a second insert channel; and

the high-density insert is retained within the second insert channel by the retention flap.

21. An iron-type golf club head, comprising:

a body, having a density of less than 8 grams-per-cubic-centimeter (g/cc) and comprising:

a heel portion;

a toe portion;

a sole portion;

a top portion;

a front portion, comprising a strike face; and

a rear portion, comprising a first retention bar located at a toeward position and a second retention bar located at a heelward position; and

a high-density insert, having a density of greater than 7.5 g/cc, coupled to the rear portion of the body, and restrained from movement in a front-to-rear direction by the first retention bar and the second retention bar;

wherein the high-density insert defines a first exterior surface of the iron-type golf club head at the toe portion of the body and a second exterior surface of the iron-type golf club head at the rear portion of the body; and

wherein the first exterior surface and the second exterior surface are separated by the first retention bar and the first retention bar defines a third exterior surface of the iron-type golf club head.

22. The iron-type golf club head according to claim 21 , wherein:

the high-density insert has a variable mass per unit length that varies in a heel-to-toe direction;

a toe portion of the high-density insert has a greater mass per unit length than a central portion of the high-density insert;

the toe portion of the high-density insert is located at least 20 mm toeward of a geometric center of the strike face; and

the central portion is located within 20 mm of the geometric center of the strike face.

23. The iron-type golf club head according to claim 22 , wherein the high-density insert is tapered.

24. The iron-type golf club head according to claim 22 , wherein:

the high-density insert has a variable density; and

the toe portion of the high-density insert has a greater density than the central portion of the high-density insert.

25. The iron-type golf club head according to claim 22 , wherein a surface area of a total exterior surface of the iron-type golf club head defined by the high-density insert is at least 150 mm{circumflex over ( )}2.

26. The iron-type golf club head according to claim 25 , wherein a surface area of the first exterior surface of the iron-type golf club head defined by the high-density insert is at least 50 mm{circumflex over ( )}2.

27. The iron-type golf club head according to claim 25 , wherein the high-density insert is coupled to the rear portion of the body by slidably installing the high-density insert into place in a generally toe-to-heel direction.

Assignments (7)
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Feb 8, 2022
From: KOOKMIN BANK
To: TAYLOR MADE GOLF COMPANY, INC.
Reel/Frame 058978/0211 →
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Feb 8, 2022
From: KOOKMIN BANK
To: TAYLOR MADE GOLF COMPANY, INC.
Reel/Frame 058983/0516 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Feb 7, 2022
From: TAYLOR MADE GOLF COMPANY, INC.
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 058962/0415 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Feb 7, 2022
From: TAYLOR MADE GOLF COMPANY, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 058963/0671 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Aug 24, 2021
From: TAYLOR MADE GOLF COMPANY, INC.
To: KOOKMIN BANK, AS COLLATERAL AGENT
Reel/Frame 057293/0207 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Aug 24, 2021
From: TAYLOR MADE GOLF COMPANY, INC.
To: KOOKMIN BANK, AS SECURITY AGENT
Reel/Frame 057300/0058 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 25, 2019
From: HILL, BRIAN; WAHL, BRET H.; TAYLOR, SCOTT
To: TAYLOR MADE GOLF COMPANY, INC.
Reel/Frame 050825/0934 →
Cited By (4)
US 12,186,634 US 12,251,606 US 12,434,115 US 12,491,416