Engagement and disengagement with external gear box style pumps
A system and a method for producing fracturing fluid, comprising: engaging an engagement coupling attached to one end of a gear box dual shaft to a gear box connector of an external gear box, wherein the external gear box is part of a pump; rotating the gear box dual shaft to drive the pump after engaging the engagement coupling with the gear box connector; disengaging the engagement coupling from the gear box connector; and rotating the gear box dual shaft without driving the pump after disengaging the engagement coupling with the gear box connector.
1. A fracturing transport, comprising:
a prime mover having a motor shaft and being operable to transmit drive to the motor shaft;
a first pump disposed adjacent the prime mover;
a first gear box connected to the first pump via a first gear, wherein the first gear box is an external gear box that includes a housing whose dimensions are disposed between a facing side of the prime mover that faces a facing side of the first pump and the facing side of the first pump, and wherein the housing defines a gap between the facing side of the first pump and a facing side of the housing that faces the facing side of the first pump;
a first gear shaft disposed on the first gear box; and
a first coupling including first and second coupling elements disposed in the gap between the facing side of the housing and the facing side of the first pump, the first coupling being selectively coupleable between a coupled condition and an uncoupled condition, the first coupling in the coupled condition transferring the transmitted drive to the first gear of the first gear box by moving the first coupling element within the gap in a first direction toward the prime mover, and the first coupling in the uncoupled condition isolating the transmitted drive from the first gear of the first gear box by moving the first coupling element within the gap in a second direction toward the first pump and away from the prime mover.
2. The transport of claim 1 , wherein the first pump comprises:
a power assembly coupled to the first gear of the first gear box to receive the transferred drive; and
a fluid assembly driven by the power assembly and configured to pressurize fluid.
3. The fracturing transport of claim 1 , wherein the prime mover comprises an electric motor or a hydrocarbon fuel-based motor.
4. The transport of claim 1 , wherein the first coupling comprises a spline coupling, a clutch, an air clutch, an electro-magnetic clutch, a hydraulic clutch, or a plate clutch.
5. The transport of claim 1 , wherein the first coupling comprises a plate clutch coupling disposed with a first end of the first gear shaft.
6. The transport of claim 1 , wherein the first gear is coaxial with the first gear shaft, and in the uncoupled condition, the first gear shaft rotates based on the transmitted drive without rotating the first gear.
7. The transport of claim 1 , wherein the first coupling comprises a first actuator engaged with the first coupling and configured to selectively couple the first coupling between the coupled and uncoupled conditions relative to the first gear box.
8. The transport of claim 7 , further comprising a control system that is in communication with the first actuator and that transmits a signal to actuate the first actuator to selectively couple the first coupling relative to the first gear box.
9. The transport of claim 7 , wherein the first actuator comprises a hydraulic piston, a pneumatic piston, an electric motor, or an electric solenoid.
10. The fracturing transport of claim 1 , further comprising:
a second pump disposed adjacent the prime mover;
a second gear box connected to the second pump via a second gear;
a second gear shaft disposed on the second gear box and connected to the transmitted drive of the motor shaft; and
a second coupling disposed between the second gear box and the second pump and being selectively coupleable between a coupled condition and an uncoupled condition, the second coupling in the coupled condition transferring the transmitted drive to the second gear of the second gear box, and the second coupling in the uncoupled condition isolating the transmitted drive from the second gear of the second gear box.
11. The transport of claim 10 , wherein the second coupling comprises a second actuator engaged with the second coupling and configured to selectively couple the second coupling between the coupled and uncoupled conditions relative to the second gear box.
12. The transport of claim 10 , wherein the first and second couplings are separately actuatable to selectively couple the respective coupling between the coupled and uncoupled conditions relative to the respective gear box.
13. The transport of claim 1 , wherein:
the first coupling element is disposed on the first gear shaft and rotated with the first gear shaft;
the second coupling element is disposed on the first gear shaft and rotatable relative to the first gear shaft, the second coupling element connected by the first gear of the first gear box to the first pump for transferring the transmitted drive thereto; and
a first actuator engaged with the first coupling element and being actuatable to selectively couple the first coupling element between the coupled and uncoupled conditions relative to the second coupling element.
14. The transport of claim 13 , further comprising a bearing disposed between the first actuator and the first coupling element.
15. The transport of claim 13 , wherein the first coupling element comprises a spline coupling being longitudinally movable along the first gear shaft relative to the second coupling element between the coupled and uncoupled conditions; and
wherein the second coupling element comprises a spline hub being mated with the spline coupling in the coupled condition and being unmated with the spline coupling in the uncoupled condition.
16. The transport of claim 13 , wherein the first actuator moves the first coupling element in at least one of the first and second directions.
17. The transport of claim 13 , wherein the first coupling element is disposed between the second coupling element and the first pump, and wherein the second coupling element is disposed between the first coupling element and the first gear box.
18. The transport of claim 1 , wherein the first coupling is disposed with the first gear shaft and is selectively coupleable between the coupled condition and the uncoupled condition relative to the first gear box, the first coupling in the coupled condition transferring the transmitted drive of the first gear shaft to the first gear of the first gear box, the first coupling in the uncoupled condition isolating the transmitted drive of the first gear shaft from the first gear of the first gear box.
19. The transport of claim 18 , wherein the first gear shaft comprises first and second ends extending from opposite sides of the first gear box, the first end disposed toward the prime mover and connected to the motor shaft via a drive shaft, the second end having the first coupling.
20. The transport of claim 19 , wherein the drive shaft has first and second ends, wherein the motor shaft is connected via a first hub to the first end of the drive shaft, and wherein the first end of the first gear shaft is connected via a second hub to the second end of the drive shaft.
21. A pump powered by transmitted drive of a prime mover to pump fluid, the pump comprising:
a fluid assembly configured to pressurize the fluid;
a power assembly coupled to the fluid assembly and transferring the transmitted drive to the fluid assembly;
a gear box coupled to the power assembly and transferring the transmitted drive to the power assembly via a gear of the gear box, wherein the gear box is an external gear box that includes a housing whose dimensions are disposed between a facing side of the prime mover that faces a facing side of the pump and the facing side of the pump, and wherein the housing defines a gap between the facing side of the pump and a facing side of the housing that faces the facing side of the pump;
a gear shaft disposed on the gear box, the gear shaft coupled to the prime mover and receiving the transmitted drive therefrom; and
an engagement coupling including first and second coupling elements disposed in the gap between the facing side of the housing and the facing side of the pump, the engagement coupling being selectively coupleable between a coupled condition and an uncoupled condition relative to the gear box, the engagement coupling in the coupled condition transferring the transmitted drive of the gear shaft to the gear of the gear box by moving the first coupling element of the engagement coupling within the gap in a first direction toward the prime mover, and the engagement coupling in the uncoupled condition isolating the transmitted drive of the gear shaft from the gear of the gear box by moving the first coupling element within the gap in a second direction toward the power assembly and away from the prime mover.
22. The pump of claim 21 , wherein the engagement coupling comprises an actuator engaged with the spline first coupling element and configured to selectively couple the engagement coupling between the coupled and uncoupled conditions relative to the gear box.
23. The pump of claim 21 , wherein:
the second coupling element is a spline hub rotatable relative to the gear shaft and coupled to the gear of the gear box; and
the first coupling element is a spline coupling rotating with the gear shaft and selectively mating with the spline hub.
24. The pump of claim 23 , wherein the gear shaft comprises first and second ends extending from opposite sides of the gear box, the first end disposed toward the prime mover and connected to a motor shaft of the prime mover via a drive shaft, the second end having the spline coupling of the engagement coupling.
25. A method of pumping fracture fluid with a pump having a fluid end assembly powered by a power end assembly driven by a prime mover, the method comprising:
rotating a gear box shaft of a gear box coupled to the power end assembly by receiving drive from the prime mover at a first end of the gear box shaft, wherein the gear box is an external gear box that includes a housing whose dimensions are disposed between a facing side of the prime mover that faces a facing side of the pump and the facing side of the pump, and wherein the housing defines a gap between the facing side of the pump and a facing side of the housing that faces the facing side of the pump; and
selectively transferring the received drive from the gear box shaft to a gear of the gear box by:
engaging an engagement coupling, disposed on a second end of the gear box shaft and in the gap between the facing side of the housing and the facing side of the pump, with the gear of the gear box and transmitting the rotation of the gear box shaft to the gear of the gear box by moving a coupling element of the engagement coupling within the gap in a first direction toward the prime mover, and
disengaging the engagement coupling from the gear of the gear box and rotating the gear box shaft without transmission of the rotation to the gear of the gear box by moving the coupling element within the gap in a second direction toward the power end assembly and away from the prime mover.
26. The method of claim 25 , wherein the engaging and disengaging of the engagement coupling from the gear of the gear box includes utilizing hydraulic power to move the engagement coupling.