Exercise machine emergency motor stop
A safety signal is sent to a relay coupled to a plurality of power leads of a motor wherein a default state of the relay is to short the plurality of power leads together and wherein the safety signal maintains the relay in an open state. The safety signal to the relay is deasserted in response to a determination that an unsafe condition has occurred.
1. An exercise machine, comprising:
a motor having a plurality of power leads; and
a relay coupled to the plurality of power leads, wherein:
a default state of the relay is to short the plurality of power leads together to cause an opposing back EMF to motion in the motor at least in part to self-brake the motor; and
the relay comprises a safety input configured to receive a safety signal to maintain the relay in an open state.
2. The exercise machine of claim 1 , further comprising a safety controller coupled to the safety input.
3. The exercise machine of claim 2 , further comprising a sensor coupled to the safety controller, wherein the safety controller is configured to deassert the safety signal in an event of a sensor detection from the sensor.
4. The exercise machine of claim 3 , wherein the sensor detects a power failure.
5. The exercise machine of claim 3 , wherein the sensor detects a memory loss and/or corruption.
6. The exercise machine of claim 3 , wherein the sensor detects a motor positioning inconsistency.
7. The exercise machine of claim 3 , wherein the sensor detects a motor speed inconsistency.
8. The exercise machine of claim 3 , wherein the sensor detects a motor acceleration inconsistency.
9. The exercise machine of claim 3 , wherein the sensor detects an electrical voltage inconsistency.
10. The exercise machine of claim 3 , wherein the sensor detects an electrical current inconsistency.
11. The exercise machine of claim 3 , wherein the sensor detects an electrical power inconsistency.
12. The exercise machine of claim 3 , wherein the sensor detects a temperature inconsistency.
13. The exercise machine of claim 3 , wherein the sensor detects a frame acceleration.
14. The exercise machine of claim 3 , wherein the sensor detects an arm acceleration.
15. The exercise machine of claim 3 , wherein the sensor emits a sensor failure.
16. The exercise machine of claim 3 , wherein the sensor detects a watchdog timeout.
17. The exercise machine of claim 3 , wherein the sensor detects a boot validation failure.
18. The exercise machine of claim 3 , wherein the sensor detects an illegal instruction fault.
19. The exercise machine of claim 2 , wherein the safety controller deasserts the safety signal in an event of controller failure.
20. The exercise machine of claim 2 , wherein the safety controller deasserts the safety signal in event of relay failure.
21. A method of safely operating an exercise machine, comprising:
sending a safety signal to a relay coupled to a plurality of power leads of a motor wherein a default state of the relay is to short the plurality of power leads together to cause an opposing back EMF to motion in the motor at least in part to self-brake the motor and wherein the safety signal maintains the relay in an open state; and
deasserting the safety signal to the relay in response to a determination that an unsafe condition has occurred.