IP Library Granted Patent US 11,112,733
Granted Patent B2
US 11,112,733 · App. 16/535,371 · Granted Sep 7, 2021

Image forming apparatus and process cartridge including a toner satisfying relations

Inventors: Jun Sekiya (Kanagawa, JP); Masataka Kuribayashi (Kanagawa, JP); Makoto Kamisaki (Kanagawa, JP); Shota Oshima (Kanagawa, JP)
Assignee: FUJIFILM Business Innovation Corp.
G03G15/161G03G9/08797G03G15/0808G03G15/168G03G9/08755
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Quick Facts
Patent No.
US 11,112,733
App. No.
16/535,371
Granted
Sep 7, 2021
Kind
B2
Abstract

An image forming apparatus includes: a developing section that forms a toner image by developing an electrostatic latent image using toner. The toner satisfies the following relations: (lnη(T1)−lnη(T2))/(T1−T2)≤−0.14; (lnη(T2)−lnη(T3))/(T2−T3)≥−0.15; and (lnη(T1)−lnη(T2))/(T1−T2)<(lnη(T2)−lnη(T3))/(T2−T3), where η(T1) represents a viscosity of the toner at 60° C., η(T2) represents a viscosity of the toner at 90° C., and η(T3) represents a viscosity of the toner at 130° C.).

Claims (38)

1. An image forming apparatus comprising:

an image carrier that includes a conductive substrate, a photosensitive layer, and a surface-protecting layer;

a charging section configured to charge a surface of the image carrier;

a latent image forming section configured to form an electrostatic latent image on the image carrier;

a developing section configured to form a toner image by developing the electrostatic latent image using toner;

a transfer section configured to transfer the toner image to a recording medium; and

a cleaning section configured to remove toner residue on the surface of the image carrier using a cleaning blade,

wherein the toner satisfies the following relations:

(lnη( T 1)−lnη( T 2))/( T 1− T 2)≤−0.14;

(lnη( T 2)−lnη( T 3))/( T 2− T 3)≥−0.15; and

(lnη( T 1)−lnη( T 2))/( T 1− T 2)<(lnη( T 2)−lnη( T 3))/( T 2− T 3),

wherein has units of Pa·s,

wherein T1=60° C., T2=90° C., and T3=130° C., and

wherein η(T1) represents a viscosity of the toner at 60° C., η(T2) represents a viscosity of the toner at 90° C., and η(T3) represents a viscosity of the toner at 130° C.

2. The image forming apparatus according to claim 1 , wherein the toner has a (lnη(T0)−lnη(T1))/(T0−T1), wherein η(T0) is a viscosity η of the toner at T0=40° C., of −0.12 or more, and the (lnη(T0)−lnη(T1))/(T0−T1) is greater than the (lnη(T1)−lnη(T2))/(T1−T2).

3. The image forming apparatus according to claim 1 , wherein the toner satisfies the following relation:

(lnη( T 1)−lnη( T 2))/( T 1− T 2)≤−0.16.

4. The image forming apparatus according to claim 1 , wherein the toner satisfies the following relation:

(lnη( T 2)−lnη( T 3))/( T 2− T 3)≥−0.13.

5. The image forming apparatus according to claim 1 , wherein the toner has a highest-endothermic-peak temperature between 70° C. and 100° C.

6. The image forming apparatus according to claim 1 , wherein the toner has a highest-endothermic-peak temperature between 75° C. and 95° C.

7. The image forming apparatus according to claim 1 , wherein the toner contains a styrene-acrylic resin as a binder resin.

8. The image forming apparatus according to claim 1 , wherein the toner contains an amorphous polyester resin as a binder resin.

9. The image forming apparatus according to claim 1 , wherein a ratio of hardness of the cleaning blade (H BLD ) and hardness of the surface-protecting layer (H OCL ) (H BLD /H OCL ) is 0.8 or less.

10. The image forming apparatus according to claim 1 , wherein the surface-protecting layer is a cured form of a composition that contains a charge transport material, which is a material that has a reactive group and a charge-transporting structure in a same molecule.

11. The image forming apparatus according to claim 10 , wherein the charge transport material is a compound derived from a triarylamine compound.

12. The image forming apparatus according to claim 1 , wherein the surface-protecting layer is a cured form of a composition that contains a compound that has at least one of an acryloyl group and a methacryloyl group.

13. The image forming apparatus according to claim 1 , wherein the cleaning blade contains a polyurethane.

14. A process cartridge that is attachable to and detachable from an image forming apparatus, the process cartridge comprising:

a developing section configured to contain toner for electrostatic charge image development and to develop an electrostatic charge image formed on a surface of an electrophotographic photoreceptor into a toner image for electrostatic charge image development; and

a cleaning section that has a cleaning blade configured to clean the surface of the electrophotographic photoreceptor by contacting the surface of the electrophotographic photoreceptor,

wherein the toner satisfies the following relations:

(lnη( T 1)−lnη( T 2))/( T 1− T 2)≤−0.14;

(lnη( T 2)−lnη( T 3))/( T 2− T 3)≥−0.15; and

(lnη( T 1)−lnη( T 2))/( T 1− T 2)<(lnη( T 2)−lnη( T 3))/( T 2− T 3),

wherein η has units of Pa·s,

wherein T1=60° C., T2=90° C., and T3=130° C., and

wherein η(T1) represents a viscosity of the toner at 60° C., η(T2) represents a viscosity of the toner at 90° C., and η(T3) represents a viscosity of the toner at 130° C.

Assignments (2)
CHANGE OF NAME Recorded Apr 29, 2021
From: FUJI XEROX CO., LTD.
To: FUJIFILM BUSINESS INNOVATION CORP.
Reel/Frame 056092/0913 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 8, 2019
From: SEKIYA, JUN; KURIBAYASHI, MASATAKA; KAMISAKI, MAKOTO; OSHIMA, SHOTA
To: FUJI XEROX CO., LTD.
Reel/Frame 050001/0966 →
Priority Claims (1)
JP JP2019-046328 · Mar 13, 2019 · national
Continuity (1)
Related Publication 20200292969A1 · Sep 17, 2020