IP Library Granted Patent US 12,030,017
Granted Patent B2
US 12,030,017 · App. 16/535,585 · Granted Jul 9, 2024

Forward osmosis composite membranes for concentration of lithium containing solutions

Inventors: Ramesh R. Bhave (Knoxville, TN); Vishwanath Deshmane (Painted Post, NY); Nicholas N. Linneen (Knoxville, TN); Stephen Harrison (Benicia, CA); Mariappan Paranthaman (Knoxville, TN); Bruce A. Moyer (Oak Ridge, TN); Syed Z. Islam (Oak Ridge, TN)
Assignees: UT-Battelle, LLC; TERRALITHIUM LLC
B01D61/005B01D61/0022B01D69/04B01D69/1216B01D71/34B01D71/36B01D71/5222B01D71/68B01D2311/103B01D2325/028B01D2325/20
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Quick Facts
Patent No.
US 12,030,017
App. No.
16/535,585
Granted
Jul 9, 2024
Kind
B2
Abstract

A method of concentrating a lithium-containing aqueous solution, the method comprising: (i) providing a water-permeable structure having an inner surface and outer surface, wherein at least said outer surface is coated with a water-permeable hydrophilic polymer having a thermal stability of at least 100° C.; and (ii) flowing a lithium-containing aqueous feed solution having an initial concentration of lithium over said inner surface while said outer surface is in contact with an aqueous draw solution containing a higher overall ion concentration than said lithium-containing aqueous feed solution, to result in forward osmosis of water from said lithium-containing aqueous feed solution to said aqueous draw solution, and wherein said forward osmosis results in a lithium-containing aqueous product solution having an increased concentration of lithium relative to the initial concentration of lithium in the lithium-containing aqueous feed solution.

Claims (25)

1. A method of concentrating a lithium-containing aqueous solution, the method comprising:

providing a water-permeable fluoropolymer structure consisting of a fluoropolymer and having an inner surface and outer surface, wherein at least said outer surface is bonded to a water-permeable hydrophilic layer of polyvinylidene fluoride (PVDF) in a crystalline beta phase, wherein the layer of PVDF contains a crosslinking agent crosslinked with the PVDF, wherein the crosslinked PVDF in crystalline beta phase is produced by depositing PVDF in the presence of said crosslinking agent onto said water-permeable fluoropolymer structure, and curing the PVDF in the presence of said crosslinking agent at a temperature of about 95° C.; and

flowing a lithium-containing aqueous feed solution having an initial concentration of lithium over said inner surface while said outer surface is in contact with an aqueous draw solution containing a higher overall ion concentration than said lithium-containing aqueous feed solution, to result in forward osmosis of water from said lithium-containing aqueous feed solution to said aqueous draw solution, and wherein said forward osmosis results in a lithium-containing aqueous product solution having an increased concentration of lithium relative to the initial concentration of lithium in the lithium-containing aqueous feed solution.

2. The method of claim 1 , wherein said water-permeable hydrophilic layer is a hydrophilized version of polyvinylidene fluoride (PVDF).

3. The method of claim 1 , wherein said water-permeable hydrophilic layer is bonded to only the outer surface.

4. The method of claim 1 , wherein said hydrophilic polymer is coated on both the inner and outer surfaces.

5. The method of claim 1 , wherein said lithium-containing aqueous feed solution is provided by a selective lithium extraction process, and the lithium-containing aqueous feed solution contains lithium in a predominant amount relative to other metal species.

6. The method of claim 5 , wherein said lithium-containing aqueous feed solution as provided by said selective lithium extraction process has an initial concentration of lithium of up to 20 g/L.

7. The method of claim 1 , wherein said lithium-containing aqueous product solution has a concentration of lithium of at least 50 g/L.

8. The method of claim 1 , wherein said lithium-containing aqueous product solution has a concentration of lithium of at least 100 g/L.

9. The method of claim 1 , wherein said aqueous draw solution has an overall ion concentration of at least 200 g/L with an osmotic pressure of more than 200 bar.

10. The method of claim 9 , wherein said aqueous draw solution is a naturally occurring geothermal brine solution.

11. The method of claim 10 , wherein said geothermal brine solution is a spent geothermal brine solution that is depleted in lithium.

12. The method of claim 1 , wherein said increased concentration of lithium in the lithium-containing aqueous product solution is at least 100% greater in concentration than the initial concentration of lithium in the lithium-containing aqueous feed solution.

13. The method of claim 1 , wherein said water-permeable fluoropolymer structure has a tubular shape.

14. The method of claim 1 , wherein said water-permeable fluoropolymer structure is microporous or mesoporous.

15. The method of claim 1 , wherein the method is conducted at a temperature of 25-100° C.

16. The method of claim 1 , wherein the method excludes a reverse osmosis process.

17. The method of claim 1 , wherein the lithium-containing aqueous product solution contains the lithium in at least 99 wt. % purity.

18. The method of claim 1 , wherein the water-permeable fluoropolymer structure prevents transfer of lithium from the lithium-containing aqueous feed solution into the draw solution and also prevent transfer of ionic species from the draw solution into the lithium-containing aqueous feed solution during the forward-osmosis process.

19. The method of claim 1 , wherein said fluoropolymer is selected from polyvinylidene fluoride (PVDF), polytetrafluoroethylene (PTFE), perfluorocycloalkenes (PFCAs), and perfluoroalkoxy alkanes (PFAs).

20. The method of claim 1 , wherein the coating of the water-permeable hydrophilic polymer has a thickness of no more than 10 microns.

21. A method of concentrating a lithium-containing aqueous solution, the method comprising:

providing a water-permeable fluoropolymer structure consisting of a fluoropolymer and having an inner surface and outer surface, wherein at least said outer surface is bonded to a water-permeable hydrophilic polyvinylidene fluoride (PVDF) layer which contains a crosslinking agent crosslinked with the PVDF; and

flowing a lithium-containing aqueous feed solution having an initial concentration of lithium over said inner surface while said outer surface is in contact with an aqueous draw solution containing a higher overall ion concentration than said lithium-containing aqueous feed solution, to result in forward osmosis of water from said lithium-containing aqueous feed solution to said aqueous draw solution, and wherein said forward osmosis results in a lithium-containing aqueous product solution having an increased concentration of lithium relative to the initial concentration of lithium in the lithium-containing aqueous feed solution.

Assignments (5)
LICENSE Recorded Mar 23, 2023
From: TERRALITHIUM LLC
To: ENERGYSOURCE MINERALS LLC
Reel/Frame 063153/0792 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 19, 2022
From: BHAVE, RAMESH R.; DESHMANE, VISHWANATH; LINNEEN, NICHOLAS N.; PARANTHAMAN, MARIAPPAN; MOYER, BRUCE A.
To: UT-BATTELLE, LLC
Reel/Frame 059634/0153 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 1, 2022
From: ALL AMERICAN LITHIUM LLC
To: TERRALITHIUM LLC
Reel/Frame 059132/0194 →
CONFIRMATORY LICENSE Recorded Nov 4, 2019
From: UT-BATTELLE, LLC
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 050903/0384 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 19, 2019
From: HARRISON, STEPHEN
To: ALL AMERICAN LITHIUM LLC
Reel/Frame 050432/0463 →
Continuity (2)
Provisional Application 62716429 · Aug 9, 2018
Related Publication 20200047124A1 · Feb 13, 2020