IP Library Granted Patent US 11,109,507
Granted Patent B2
US 11,109,507 · App. 16/536,969 · Granted Aug 31, 2021

Cooling system and cooling method

Inventors: Rongrong Yu (Beijing, CN); Robert Saers (Vasteras, SE); Tor Laneryd (Enkoping, SE)
Assignee: ABB Power Gnids Switzerland AG
H05K7/20145H01F27/085H05K7/20127
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Quick Facts
Patent No.
US 11,109,507
App. No.
16/536,969
Granted
Aug 31, 2021
Kind
B2
Abstract

A cooling system for a high voltage electromagnetic induction device, includes: at least one duct filled with a first coolant and surrounded by a second coolant, each being routed along a direction of natural convection; at least one group of fans, each fan of the group being mounted along a respective duct of the at least one duct along the direction of natural convection and being configured to blow for the-second-coolant-forced cooling; at least one group of electric motors, each electric motor being configured to operate a respective fan of the at least one group of fans; at least one group of switches, each switch being configured to control a respective electric motor of the at least one group of electric motors. A method of cooling a high voltage electromagnetic induction device is also provided. By using the option of operating fans with higher cooling rate, because of the less fans are operating, the predetermined cooling capacity can be reached with lower power consumption.

Claims (46)

1. A cooling system for an electromagnetic induction device, including:

at least one duct filled with a first coolant and surrounded by a second coolant, each of the at least one duct being routed along a direction of natural convection;

at least one group of fans, each fan of the at least one group of fans being mounted along a respective duct of the at least one duct along the direction of natural convection and being configured to blow for the-second-coolant-forced cooling;

at least one group of electric motors, each electric motor being configured to operate a respective fan of the at least one group of fans;

at least one group of switches, each switch being configured to control a respective electric motor of the at least one group of electric motors; and

a control system, being configured to:

obtain at least one group of data sets, each data set representing a parameter associated with a respective fan of the at least one group of fans, wherein the parameter concerns a level of the respective fan along the direction of natural convection;

obtain criteria for cooling rate optimization of the cooling system based on operating temperatures of the electromagnetic induction device with different fan combinations activated with a cooling rate of each of the different fan combinations stored in a database;

in consideration of the parameter obtained, through knowledge-based predetermined numerical and/or logical linkages and cooling rates stored for the different fan combinations, select a minimum number of fans in the at least one group of fans to blow for the-second-coolant-forced cooling to supply a predetermined amount of cooling capacity according to criteria obtained for cooling rate optimization of the cooling system to thereby minimize power consumption of the at least one group of fans; and

individually control each switch to thereby obtain individual control of each fan.

2. The cooling system according to claim 1 , wherein:

the control system is further configured to control to start the at least one fan selected and to suspend the rest of the at least one group of fans.

3. The cooling system according to claim 1 , wherein:

the at least one duct comprises a plurality of ducts and the parameter associated with the respective fan further concerns with which of the plurality of ducts the respective fan is mounted along.

4. The cooling system according to claim 1 , wherein:

at least two fans of the at least one group of fans are mounted at different levels along the direction of natural convection.

5. The cooling system according to claim 1 , wherein the at least one duct comprises a plurality of ducts and at least two fans of the at least one group of fans are mounted along different ducts of the plurality of ducts.

6. The cooling system according to claim 1 , wherein:

the first coolant uses dielectric liquid; and

the second coolant uses air.

7. The cooling system according to claim 2 , wherein:

the parameter associated with the respective fan further concerns with which of the at least one duct the respective fan is mounted along.

8. The cooling system according to claim 2 , wherein:

at least two fans of the at least one group of fans are mounted at different levels along the direction of natural convection.

9. The cooling system according to claim 2 , wherein the at least one duct comprises a plurality of ducts and at least two fans of the at least one group of fans are mounted along different ducts of the plurality of ducts.

10. A method of cooling an electromagnetic induction device, wherein:

the electromagnetic induction device includes:

at least one duct filled with a first coolant and surrounded by a second coolant, each being routed along a direction of natural convection;

at least one group of fans, each fan of the at least one group of fans being mounted along a respective duct of the at least one duct along the direction of natural convection and being configured to blow for the-second-coolant-forced cooling;

at least one group of electric motors, each electric motor being configured to operate a respective fan of the at least one group of fans;

at least one group of switches, each switch being configured to control a respective electric motor of the at least one group of electric motors; and the method including:

obtaining at least one group of data sets, each data set representing a parameter associated with a respective fan of the at least one group of fans, wherein the parameter concerns a level of the respective fan along the direction of natural convection;

obtaining criteria for cooling rate optimization of the cooling system based on operating temperatures of the electromagnetic induction device with different fan combinations activated with a cooling rate of each of the different fan combinations stored in a database;

in consideration of the parameter obtained, through knowledge-based predetermined numerical and/or logical linkages and cooling rates stored for the different fan combinations, selecting a minimum number of fans in the at least one group of fans to blow for the-second-coolant-forced cooling to supply a predetermined amount of cooling capacity according to criteria obtained for cooling rate optimization of the cooling system to thereby minimize power consumption of the at least one group of fans; and

individually controlling each switch to thereby obtain individual control of each fan.

11. The method according to claim 10 , further including:

controlling to start the at least one fan selected and to suspend the rest of the at least one group of fans.

12. The method according to claim 10 , wherein:

the at least one duct comprises a plurality of ducts and the parameter associated with the respective fan further concerns with which of the plurality of ducts the respective fan is mounted along.

13. The method according to claim 10 , wherein:

at least two fans of the at least one group of fans are mounted at different levels along the direction of natural convection.

14. The method according to claim 10 , wherein the at least one duct comprises a plurality of ducts and at least two fans of the at least one group of fans are mounted along different ducts of the plurality of ducts.

15. The method according to claim 10 , wherein:

the first coolant uses dielectric liquid; and

the second coolant uses air.

16. The method according to claim 11 , wherein the at least one duct comprises a plurality of ducts and the parameter associated with the respective fan further concerns with which of the plurality of ducts the respective fan is mounted along.

Assignments (5)
MERGER Recorded Nov 13, 2023
From: HITACHI ENERGY SWITZERLAND AG
To: HITACHI ENERGY LTD
Reel/Frame 065549/0576 →
CHANGE OF NAME Recorded Dec 31, 2021
From: ABB POWER GRIDS SWITZERLAND AG
To: HITACHI ENERGY SWITZERLAND AG
Reel/Frame 058666/0540 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 15, 2021
From: ABB SCHWEIZ AG
To: ABB POWER GRIDS SWITZERLAND AG
Reel/Frame 055585/0670 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 31, 2020
From: ABB SCHWEIZ AG
To: ABB POWER GRIDS SWITZERLAND AG
Reel/Frame 054788/0180 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 24, 2020
From: YU, RONGRONG; SAERS, ROBERT; LANERYD, TOR
To: ABB SCHWEIZ AG
Reel/Frame 053305/0748 →