IP Library Granted Patent US 11,311,939
Granted Patent B2
US 11,311,939 · App. 16/537,298 · Granted Apr 26, 2022

Method for fabrication of copper-silver and copper-gold porous microsheets

Inventors: Gugang Chen (Palo Alto, CA); Shutang Chen (San Jose, CA)
Assignee: HONDA MOTOR CO., LTD.
B22F9/16B01J23/8926B01J35/02B01J35/1061B01J35/1066B01J35/1071B01J35/1085B01J37/031B01J37/04B01J37/06B22F1/0044B22F2301/10B22F2301/255B22F2304/10
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Quick Facts
Patent No.
US 11,311,939
App. No.
16/537,298
Granted
Apr 26, 2022
Kind
B2
Abstract

A method for preparing copper-solver and copper-gold porous microsheets with specific pore sizes, the method including the steps of providing a solution of copper microsheets and adding a silver or gold solution under controlled temperature, the reaction conditions can be changed to determine pore sizes.

Claims (46)

1. A method for preparing porous microsheets, the method comprising:

providing a solution of first metal microsheets comprising copper, nickel, iron, cobalt, or silver microsheets;

providing a metal precursor solution of a second metal comprising silver, gold, palladium, platinum, nickel, iron, cobalt, or combinations thereof, wherein the second metal is a different metal than the first metal microsheets;

injecting the metal precursor solution into the solution of the first metal microsheets with a volume of the metal precursor solution at a combining rate and at a combining temperature to form a combined mixture;

holding the combined mixture at a reaction temperature for a reaction time;

cooling the combined mixture; and

isolating resulting microsheets from the combined mixture.

2. The method of claim 1 , wherein the combining temperature is from 50 to 240° C.

3. The method of claim 1 , wherein the reaction temperature is from 10 to 300° C.

4. The method of claim 1 , wherein the reaction time is 2 minutes to 240 minutes.

5. The method of claim 1 , wherein at least one step of the method is conducted under an inert atmosphere.

6. The method of claim 1 , further comprising adding a hydrophobic solvent during or after cooling the combined mixture and before isolating the resulting microsheets.

7. The method of claim 1 , further comprising washing the porous microsheets with a hydrophobic solvent one or more times after isolating the porous microsheets.

8. The method of claim 1 , wherein the metal precursor solution has a metal concentration from 0.01 M to 0.5 M.

9. A method for preparing porous microsheets, the method comprising:

providing a solution of first metal microsheets comprising copper, nickel, iron, cobalt, or silver microsheets;

providing a metal precursor solution of a second metal comprising silver, gold, palladium, platinum, nickel, iron, cobalt, or combinations thereof, wherein the second metal is a different metal than the first metal microsheets;

combining the solution comprising the copper, nickel, iron, cobalt, or silver microsheets with a volume of the metal precursor solution at a combining rate and at a combining temperature to form a combined mixture;

holding the combined mixture at a reaction temperature for a reaction time;

cooling the combined mixture; and

isolating resulting microsheets from the combined mixture,

wherein the solution of first metal microsheets comprise copper microsheets and is provided by a synthetic method, the synthetic method comprising:

providing a copper complex solution comprising copper and a first complexing agent;

preparing a reaction mixture comprising trioctylphosphine by heating the reaction mixture to 290 to 310° C. under inert atmosphere;

combining the copper complex solution and the reaction mixture at a temperature of 290 to 310° C. under inert atmosphere;

holding the reaction mixture at a temperature of 290 to 310° C. for 55 to 65 minutes under inert atmosphere; and

cooling the reaction mixture.

10. The method of claim 9 , wherein the copper complex solution is provided by heating a mixture comprising oleylamine, 1-octadecene, and copper (I) chloride or copper (I) bromide to a temperature from 100 to 300° C. under inert atmosphere for a time from 1 to 60 minutes.

11. The method of claim 9 , wherein the metal precursor solution of the second metal comprises silver, the metal precursor solution comprising silver at 0.05 M in oleylamine, wherein the volume of the metal precursor solution is 2 mL, wherein the combining rate is 1 mL/minute, wherein the combining temperature and the reaction temperature are 120° C., wherein the reaction time is 60 minutes, and wherein the porous microsheets comprise copper-silver porous microsheets.

12. The method of claim 9 , wherein the metal precursor solution of the second metal comprises gold, the metal precursor solution comprising gold at 0.05 M in oleylamine, wherein the volume of the metal precursor solution is 2 mL, wherein the combining rate is 1 mL/minute, wherein the combining temperature and the reaction temperature are 140° C., wherein the reaction time is 60 minutes, and wherein the porous microsheets comprise copper-gold porous microsheets.

13. A method for preparing porous microsheets, the method comprising:

providing a solution of first metal microsheets comprising copper, nickel, iron, cobalt, or silver microsheets;

providing a metal precursor solution of a second metal comprising silver, gold, palladium, platinum, nickel, iron, cobalt, or combinations thereof, wherein the second metal is a different metal than the first metal microsheets;

combining the solution comprising the copper, nickel, iron, cobalt, or silver microsheets with a volume of the metal precursor solution at a combining rate and at a combining temperature to form a combined mixture;

holding the combined mixture at a reaction temperature for a reaction time;

cooling the combined mixture; and

isolating resulting microsheets from the combined mixture,

wherein the copper, nickel, iron, cobalt, or silver microsheets have an average thickness more than 100 nm.

14. A method for preparing porous microsheets, the method comprising:

providing a solution of first metal microsheets comprising copper, nickel, iron, cobalt, or silver microsheets;

providing a metal precursor solution of a second metal comprising silver, gold, palladium, platinum, nickel, iron, cobalt, or combinations thereof, wherein the second metal is a different metal than the first metal microsheets;

combining the solution comprising the copper, nickel, iron, cobalt, or silver microsheets with a volume of the metal precursor solution at a combining rate and at a combining temperature to form a combined mixture;

holding the combined mixture at a reaction temperature for a reaction time;

cooling the combined mixture; and

isolating resulting microsheets from the combined mixture,

wherein the copper, nickel, iron, cobalt, or silver microsheets have an average length, average width, or average diameter more than 500 nm.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 12, 2019
From: CHEN, GUGANG; CHEN, SHUTANG
To: HONDA MOTOR CO., LTD.
Reel/Frame 050021/0582 →
Continuity (1)
Related Publication 20210039171A1 · Feb 11, 2021