IP Library Granted Patent US 11,241,913
Granted Patent B2
US 11,241,913 · App. 16/542,453 · Granted Feb 8, 2022

Rubber composition, crosslinked product, and tire

Inventors: Koichiro Tani (Minato-ku, JP); Takuya Sano (Minato-ku, JP); Takato Fukumoto (Minato-ku, JP); Naoki Sugiyama (Minato-ku, JP); Kunpei Kobayashi (Minato-ku, JP); Takumi Adachi (Minato-ku, JP); Jiro Ueda (Minato-ku, JP); Ryoji Tanaka (Minato-ku, JP)
Assignee: JSR Corporation
B60C1/0016B60C1/0025C08K3/36C08K9/06C08L15/00C08L2312/00
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Quick Facts
Patent No.
US 11,241,913
App. No.
16/542,453
Granted
Feb 8, 2022
Kind
B2
Abstract

A rubber composition contains: (A) a polymer having a carbon-carbon unsaturated bond and exhibiting a value α of 0.6 or more as obtained by the following formula (i): α=( p +(0.5× r ))/( p+q +(0.5× r )+ s )  (i) wherein p, q, r, and s are the proportions by mole of structural units represented by the following formulae (1), (2), (3), and (4), respectively in the polymer: and (B) modified silica.

Claims (49)

1. A rubber composition, comprising:

(A) a polymer comprising a carbon-carbon unsaturated bond and exhibiting a value α of 0.6 or more as obtained by formula (i):

α=( p +(0.5× r ))/{ p+q +(0.5× r )+ s )  (i),

p, q, r, and s being proportions by mole of structural units of formulae (1), (2), (3), and (4), respectively in the polymer:

and

(B) modified silica

wherein the polymer (A) also exhibits a value β of 0.6 or less as obtained by formula (ii):

β=( p+q )/( p+q +(0.5× r )+ s )  (ii),

p, q, r, and s having the same meanings as in formula (i).

2. The composition of claim 1 , wherein the polymer (A) exhibits a value β in a range of from 0.17 to 0.58 as obtained by the formula (ii).

3. The composition of claim 1 , wherein the modified silica (B) has at least one group selected from the group consisting of an amino group, an amido group, a carboxy group, a hydrocarbyloxycarbonyl group, a mercapto group, and a (poly)sulfide group.

4. The composition of claim 1 , wherein the polymer (A) has an average ethylene chain length in a range of from 2 to 20, and

wherein a mass ratio of the amount Ma of the polymer (A) to the amount Mb of the modified silica (B), Ma/Mb, is in a range of from 0.4 to 1.5.

5. The composition of claim 1 , further comprising:

a rubber component different from the polymer (A),

wherein an amount of the polymer (A) is 30 mass % or more, relative to total rubber components in the rubber composition.

6. The composition of claim 1 , wherein the polymer (A) further comprises a structural unit derived from an aromatic vinyl compound.

7. The composition of claim 1 , wherein the polymer (A) is obtained by a process comprising reacting a conjugated diene-based polymer having an active terminal and a compound having a functional group capable of reacting with the active terminal and a functional group that interacts with silica.

8. A crosslinked product, obtained through crosslinking of the rubber composition of claim 1 .

9. A tire, comprising:

a tread; and

a sidewall,

wherein the tread, the sidewall, or both comprise the crosslinked product of claim 8 .

10. The composition of claim 1 , wherein the modified silica (B) comprises an amino group, an amido group, a carboxy group, a hydrocarbyloxycarbonyl group, a mercapto group, and/or a (poly)sulfide group.

11. A rubber composition, comprising:

(A) a polymer comprising a carbon-carbon unsaturated bond and exhibiting a value α of 0.6 or more as obtained by formula (i):

α=( p +(0.5× r ))/( p+q +(0.5× r )+ s )  (i),

p, q, r, and s being proportions by mole of structural units of formulae (1), (2), (3), and (4), respectively in the polymer:

and

(B) modified silica,

wherein the polymer (A) has an average ethylene chain length in a range of from 2 to 20, and

wherein a mass ratio of the amount Ma of the polymer (A) to the amount Mb of the modified silica (B), Ma/Mb, is in a range of from 0.4 to 1.5.

12. The composition of claim 11 , wherein the polymer (A) also exhibits a value β in a range of from 0.6 or less as obtained by formula (ii):

β=( p+q )/( p+q +(0.5× r )+ s )  (ii),

wherein p, q, r, and s have the same meanings as defined in the formula (i).

13. The composition of claim 11 , wherein the modified silica (B) has at least one group selected from the group consisting of an amino group, an amido group, a carboxy group, a hydrocarbyloxycarbonyl group, a mercapto group, and a (poly)sulfide group.

14. The composition of claim 11 , wherein the modified silica (B) comprises an amino group, an amido group, a carboxy group, a hydrocarbyloxycarbonyl group, a mercapto group, and/or a (poly)sulfide group.

15. The composition of claim 11 , further comprising:

a rubber component different from the polymer (A),

wherein an amount of the polymer (A) is 30 mass % or more, relative to total rubber components in the rubber composition.

16. The composition of claim 11 , wherein the polymer (A) further comprises a structural unit derived from an aromatic vinyl compound.

17. The composition of claim 11 , wherein the polymer (A) is obtained by a process comprising reacting a conjugated diene-based polymer having an active terminal and a compound having a functional group capable of reacting with the active terminal and a functional group that interacts with silica.

18. A crosslinked product, obtained through crosslinking of the rubber composition of claim 11 .

19. A tire, comprising:

a tread; and

a sidewall,

wherein the tread, the sidewall, or both comprises the crosslinked product of claim 18 .

20. The composition of claim 4 , wherein the average ethylene chain length of the polymer (A) is in a range of from 2.2 to 15, and

wherein the mass ratio, Ma/Mb, is in a range of from 0.6 to 1.5.

Assignments (3)
CHANGE OF ADDRESS Recorded Oct 3, 2024
From: ENEOS MATERIALS CORPORATION
To: ENEOS MATERIALS CORPORATION
Reel/Frame 069105/0903 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 13, 2022
From: JSR CORPORATION
To: ENEOS MATERIALS CORPORATION
Reel/Frame 059898/0936 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 16, 2019
From: TANI, KOICHIRO; SANO, TAKUYA; FUKUMOTO, TAKATO; SUGIYAMA, NAOKI; KOBAYASHI, KUNPEI; ADACHI, TAKUMI; UEDA, JIRO; TANAKA, RYOJI
To: JSR CORPORATION
Reel/Frame 050070/0872 →
Priority Claims (1)
JP JP2018-173053 · Sep 14, 2018 · national
Continuity (1)
Related Publication 20200086687A1 · Mar 19, 2020