IP Library Granted Patent US 10,871,644
Granted Patent B2
US 10,871,644 · App. 16/542,912 · Granted Dec 22, 2020

Enhancement of output of optically pumped phosphor by use of surface nanostructures

Inventors: Robert Sprague (Acton, MA); Michael P. Newell (Groton, MA)
Assignee: Materion Corporation
G02B26/008B29C45/0001B29C45/372C09K11/025C09K11/08F21V7/30F21V9/38F21V9/45F21V13/08G02B1/118H04N9/3111H04N9/3158H04N9/3161B29K2083/00B29K2995/0035G02B2207/113G03B21/204G03B33/08
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,871,644
App. No.
16/542,912
Granted
Dec 22, 2020
Kind
B2
Abstract

Phosphor elements comprising phosphors in a host material having a phosphorescence-emitting surface with surface nanostructures are disclosed. Phosphor wheels having such phosphor elements, methods of making such phosphor elements, and methods of using such phosphor elements are also disclosed.

Claims (28)

1. A phosphor element comprising:

a host material defining the shape of the phosphor element; and

one or more phosphors dispersed in the host material that emit phosphorescence in response to an optical pump beam;

wherein the phosphor element has a phosphorescence-emitting surface with surface nanostructures which do not comprise the host material; and

wherein the surface nanostructures have a lateral dimension T x along an x-direction which is a statistical average spacing between adjacent surface nanostructures along the x-direction and a lateral dimension T y along a y-direction which is a statistical average spacing between adjacent surface nanostructures along the y-direction, wherein the x-direction and the y-direction are mutually orthogonal and the lateral dimensions T x and T y are different, and wherein the different lateral dimensions T x and T y are effective to lead to optical emission anisotropy in the phosphorescence.

2. The phosphor element of claim 1 , wherein the surface nanostructures comprise a membrane made of a different material from the host material and attached to the phosphorescence-emitting surface.

3. The phosphor element of claim 1 , wherein the surface nanostructures are laterally periodic in the x- and y-directions over the phosphorescence-emitting surface and the lateral dimensions T x and T y are the periodicity of the surface nanostructures in the x- and y-directions, respectively.

4. The phosphor element of claim 1 , wherein the surface nanostructures are non-periodically distributed in the x- and y-directions over the phosphorescence-emitting surface and the lateral dimensions T x and T y are the statistical average spacing between adjacent surface nanostructures in the x- and y-directions, respectively.

5. The phosphor element of claim 1 , wherein the surface nanostructures are frustoconical surface nanostructures.

6. The phosphor element of claim 1 , wherein the surface nanostructures are rounded bump surface nanostructures.

7. The phosphor element of claim 1 , wherein the surface nanostructures are tapered conical surface nanostructures.

8. The phosphor element of claim 1 , wherein no anti-reflection coating is disposed on the phosphorescence-emitting surface.

9. The phosphor element of claim 1 , wherein the host material is silicone or a transparent or translucent thermoplastic resin.

10. A phosphor wheel device comprising:

a wheel having a central axis via which the wheel is rotatable; and

a phosphor element as set forth in claim 1 disposed along a rim of the wheel and secured to the wheel.

11. A phosphor element comprising:

a host material defining the shape of the phosphor element; and

one or more phosphors dispersed in the host material that emit phosphorescence in response to an optical pump beam;

wherein the phosphor element has a phosphorescence-emitting surface with surface nanostructures having a lateral dimension T x along an x-direction which is a statistical average spacing between adjacent surface nanostructures along the x-direction and a lateral dimension T y along a y-direction which is a statistical average spacing between adjacent surface nanostructures along the y-direction,

wherein the x-direction and the y-direction are mutually orthogonal, the lateral dimensions T x and T y are different and the different lateral dimensions Tx and Ty are effective to lead to optical emission anisotropy in the phosphorescence.

12. The phosphor element of claim 11 , wherein the surface nanostructures are frustoconical surface nanostructures.

13. The phosphor element of claim 11 , wherein the surface nanostructures are rounded bump surface nanostructures.

14. The phosphor element of claim 11 , wherein the surface nanostructures are laterally periodic in the x- and y-directions over the phosphorescence-emitting surface and the lateral dimensions T x and T y are the periodicity of the surface nanostructures in the x- and y-directions, respectively.

15. The phosphor element of claim 11 , wherein the surface nanostructures are non-periodically distributed in the x- and y-directions over the phosphorescence-emitting surface and the lateral dimensions T x and T y are the statistical average spacing between adjacent surface nanostructures in the x- and y-directions, respectively.

16. A phosphor wheel device comprising:

a wheel having a central axis via which the wheel is rotatable; and

a phosphor element as set forth in claim 11 disposed along a rim of the wheel and secured to the wheel.

Assignments (2)
SECURITY INTEREST Recorded Sep 25, 2019
From: MATERION CORPORATION
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 050493/0809 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 16, 2019
From: SPRAGUE, ROBERT; NEWELL, MICHAEL P.
To: MATERION CORPORATION
Reel/Frame 050076/0179 →
Continuity (3)
Continuation 15429600 · Feb 10, 2017
Provisional Application 62294526 · Feb 12, 2016
Related Publication 20190377173A1 · Dec 12, 2019